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Sanjivani Rural Education Society’s
Sanjivani College of Engineering, Kopargaon-423 603
( An Autonomous Institute Affiliated to Savitribai Phule Pune University, Pune)
NAAC ‘A’ Grade, NBA Accredited, ISO 9001:2015 Certified
Unit I : Design of connections
By
Prof V M Mahajan (Asst. Professor)
Department of Civil Engineering
Email Id: mahajanvalmik@sanjivani.org.in
Connections
 As we know that, A steel structure is an assemblage of different element,
which are connected, fastened to one other. So that they will act together as a
single composite unit.
 Connections acting as a medium for transfer of force, load or moment from one
member to other.
 The following types of connections:
1. Riveted connections
2. Bolted connections
3. Welded connections
4. Pins connections
5. Combination of above
2
Bolted connections
 A bolt may be defined as a metal pin with a head at one end and a shank
threaded at the other end to receive a nut.
 Steel washers are provided under the bolt as well as nut for; distributing the
clamping pressure of the bolted member and to prevent threaded portion of
the bolt from the bearing on the connecting pieces.
3
Classification:
1) Based on force transferred:
a) Concentric connections- load passes through C.G.
b) Eccentric- load away from the C.G.
c) Moment resisting connections- joint subjected to moment-beam and column
2) Based on type of force:
a) Shear connections- lap and butt joint
b) Tension connections- hanger connection.
c) Combined shear and tension- bracing.
3) Based on force mechanism:
a) Bearing type- bolt bear against the hole to transfer the force.
b) Friction type- force is transferred by friction.
4
Bolted connections
Types of bolts
1) Unfinished or black bolt-
 Bearing type of bolt. It also called as ordinary, common, rough bolt.
 Made from mild steel rods with square or hexagonal head.
 Nominal diameter- 16, 20, 24, 30 and 36 are commonly used.
2) Finished or Turned bolt- shank of these bolt is formed from a hexagonal rod.
3) High strength bolts-
 Made from medium carbon heat treated steel and from alloy steel.
 Has high strength two or more times than ordinary bolt.
 Available in size 16mm to 36mm.
5
 Grade 4.6 – M20
 20mm is diameter of bolt
 Ultimate tensile strength = 4x100, fub = 400 N/mm2
 Yield stress = 400x0.6, fyb = 240 N/mm2
 IS 1367 (part – 3)
Advantages:
1) Connections can be made quickly; erection of the structure speedy.
2) Less skilled persons are required.
3) Less equipment are required.
4) Cost is less. 6
Grade of steel fub fyb
3.6 330 180
4.6 400 240
4.8 420 320
5.6 500 300
5.8 520 400
Types of bolts
Types of bolted joint
1) Lap joint-
 Two member are overlapped and connected together.
 It may be single or double bolted lap joint.

2) Butt joint-
2) Butt joint-
 Two member to be connected
are placed end to end.
 Additional plates are provided
on either or one side is known as
cover plates.
7
Failure of bolted joints
Failure may be in bolts or member connected:
1) Shear failure of bolt:
 The maximum factored shear force
in the bolt may exceed the nominal shear
capacity of the bolt.
 Bolt may fail in single or double shear.
2) Bearing failure of plates:
 When member is subjected to shear
force , slip takes place and bolt comes
in contact with plates.
8
3) Bearing failure of bolt:
 Bolt is crushed around half circumference.
 It does not occur in practice except when plates are made of high strength
steel.
4) Tension failure of bolt: Bolts subjected to tension may fail at the stress area.
5) Tension or tearing of plate: it occurs when bolt are stronger than plate.
6) Block shear failure: if bolts are placed at a lesser end distance than required
causing plate to shear out. Block of material within the bolted area breaks.
9
Failure of bolted joints
Specification for bolted joints
1) Pitch of the bolts (P): (IS 800:2007, Cl. No. 10.2.2, page no. 73)
 The distance between centers of two consecutive bolts in row, measured along
the direction of load.
 P shall not be less than 2.5 times diameter of bolt.
 P shall not be exceed 16t or 200mm, whichever is less (tension member)
 P shall not be exceed 12t or 200mm, whichever is less (compression member)
 P shall not be exceed 4.5 d,
for butt joint.
2) Gauge distance (g):
 c/c distance of consecutive bolt of adjacent rows and measured perpendicular
to direction of load.
 g shall not be exceed 100 + 4t or 200mm, whichever is less.
 g shall not be less than 2.5 of dh. 10
3) Edge distance (e): (IS 800:2007, Cl. No. 10.2.4.2, page no. 74)
 It is the distance of center of bolt from adjacent edge of plate.
 e shall not be less than 1.7 times diameter of hole………for hand flame edge.
 e shall not be less than 1.5 times diameter of hole………for machine flame edge.
 e shall not be exceed 12t t= thickness of thinner plate
 e shall not be exceed 40 + 4t
4) End distance (e’ ): same as above
11

Specification for bolted joints
Bearing – type connections
 It is assumed that, the load to be transferred is larger than the frictional
resistance caused by tightening the bolts, consequently members slip a little
over each other, placing the bolt in shear and bearing.
 No. of bolts required is equal to load divided by the strength of one bolt.
 Generally, a minimum two or three bolts are provided even if one bolt is
required.
 The strength of a bolt multiplied with the number of bolts in the joints gives
the strength of joint on the basis of bolts.
 However, the failure of joints can be in bolt or in plate.
1) Shearing strength of bolt’s: (IS 800:2007, Cl. No. 10.3.3, 75)
 The resistance of bolt to shear is called as the nominal capacity of bolt in shear
and denoted by V nsb.
 It depends upon the ultimate tensile strength of bolt fub and no. of shear
planes n.
 The nominal shank area Asb and shear area of bolt at threads Anb in each
shear plane.
12
 The nominal shear capacity of the bolt is given by,
Where,
= No. of shear planes with threads.
= No. of shear planes without threads (shank, plane area)
a) If length of joint (i.e. distance between first row & last row of bolt) exceeds
15d, where d = diameter of bolt, then
Reduction factor is multiplied, (IS 800:2007, 10.3.3.1, 75)
The nominal shank area, Asb =[(π/4)x(d2)] Anb =0.78X[(π/4)x(d2)]
Anb = 0.78 X Asb
13
 
3
bssbnnbu
bsn
AnAnf
V


nn
sn
d
l j
jl
200
075.1 
jl
Bearing – type connections
b) If the grip length (depth) lg exceeds 5d the shear capacity shall be reduced to
(IS 800:2007, 10.3.3.2, 75)
c) If packing plates in excess of 6mm are used the shear capacity should be
reduced to (IS 800:2007, 10.3.3.3, 75)
d) Bolt subjected to combined shear and tension (IS 800:2007, 10.3.6, 76)
Vsb = Vb = factored shear force acting on bolt
Vdb = design shear capacity (10.3.2)
Tb = factored tensile force acting on the bolt and
Tdb = design tension capacity (10.3.5)
14
 
caseanyindexceednotshalllandexceednotshall
ld
d
gjlgl
g
gl
8
3
8

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0.1
22

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



db
b
db
b
T
T
V
V
Bearing – type connections
2) Bearing strength of bolt: (IS 800:2007, Cl. No. 10.3.4, 75)
Nominal bearing strength of bolt;
= diameter of hole
d = diameter of bolt
e, p = edge and pitch
t = thickness of connected plate
= ultimate tensile stress of bolt and plate respectively
Bearing strength
15






 0.1;;25.0
3
;
3 u
bu
oo
b
f
f
d
p
d
e
ofsmallerk
od
ubbpn ftdkV  5.2
ubu ff ,
bm
u
b
bm
bpn
bm
bpn
bp
f
tdk
VV
V

 5.2
Bearing – type connections
3) Tensile strength of bolt: (IS 800:2007, Cl. No. 10.3.5, 76)
Nominal tensile capacity of bolt in tension,
16
om
bm
bsbybnbubn AfAfT


 9.0
bm
bnbu
bm
bn
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Af
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Bearing – type connections

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Design of connections

  • 1. Sanjivani Rural Education Society’s Sanjivani College of Engineering, Kopargaon-423 603 ( An Autonomous Institute Affiliated to Savitribai Phule Pune University, Pune) NAAC ‘A’ Grade, NBA Accredited, ISO 9001:2015 Certified Unit I : Design of connections By Prof V M Mahajan (Asst. Professor) Department of Civil Engineering Email Id: mahajanvalmik@sanjivani.org.in
  • 2. Connections  As we know that, A steel structure is an assemblage of different element, which are connected, fastened to one other. So that they will act together as a single composite unit.  Connections acting as a medium for transfer of force, load or moment from one member to other.  The following types of connections: 1. Riveted connections 2. Bolted connections 3. Welded connections 4. Pins connections 5. Combination of above 2
  • 3. Bolted connections  A bolt may be defined as a metal pin with a head at one end and a shank threaded at the other end to receive a nut.  Steel washers are provided under the bolt as well as nut for; distributing the clamping pressure of the bolted member and to prevent threaded portion of the bolt from the bearing on the connecting pieces. 3
  • 4. Classification: 1) Based on force transferred: a) Concentric connections- load passes through C.G. b) Eccentric- load away from the C.G. c) Moment resisting connections- joint subjected to moment-beam and column 2) Based on type of force: a) Shear connections- lap and butt joint b) Tension connections- hanger connection. c) Combined shear and tension- bracing. 3) Based on force mechanism: a) Bearing type- bolt bear against the hole to transfer the force. b) Friction type- force is transferred by friction. 4 Bolted connections
  • 5. Types of bolts 1) Unfinished or black bolt-  Bearing type of bolt. It also called as ordinary, common, rough bolt.  Made from mild steel rods with square or hexagonal head.  Nominal diameter- 16, 20, 24, 30 and 36 are commonly used. 2) Finished or Turned bolt- shank of these bolt is formed from a hexagonal rod. 3) High strength bolts-  Made from medium carbon heat treated steel and from alloy steel.  Has high strength two or more times than ordinary bolt.  Available in size 16mm to 36mm. 5
  • 6.  Grade 4.6 – M20  20mm is diameter of bolt  Ultimate tensile strength = 4x100, fub = 400 N/mm2  Yield stress = 400x0.6, fyb = 240 N/mm2  IS 1367 (part – 3) Advantages: 1) Connections can be made quickly; erection of the structure speedy. 2) Less skilled persons are required. 3) Less equipment are required. 4) Cost is less. 6 Grade of steel fub fyb 3.6 330 180 4.6 400 240 4.8 420 320 5.6 500 300 5.8 520 400 Types of bolts
  • 7. Types of bolted joint 1) Lap joint-  Two member are overlapped and connected together.  It may be single or double bolted lap joint.  2) Butt joint- 2) Butt joint-  Two member to be connected are placed end to end.  Additional plates are provided on either or one side is known as cover plates. 7
  • 8. Failure of bolted joints Failure may be in bolts or member connected: 1) Shear failure of bolt:  The maximum factored shear force in the bolt may exceed the nominal shear capacity of the bolt.  Bolt may fail in single or double shear. 2) Bearing failure of plates:  When member is subjected to shear force , slip takes place and bolt comes in contact with plates. 8
  • 9. 3) Bearing failure of bolt:  Bolt is crushed around half circumference.  It does not occur in practice except when plates are made of high strength steel. 4) Tension failure of bolt: Bolts subjected to tension may fail at the stress area. 5) Tension or tearing of plate: it occurs when bolt are stronger than plate. 6) Block shear failure: if bolts are placed at a lesser end distance than required causing plate to shear out. Block of material within the bolted area breaks. 9 Failure of bolted joints
  • 10. Specification for bolted joints 1) Pitch of the bolts (P): (IS 800:2007, Cl. No. 10.2.2, page no. 73)  The distance between centers of two consecutive bolts in row, measured along the direction of load.  P shall not be less than 2.5 times diameter of bolt.  P shall not be exceed 16t or 200mm, whichever is less (tension member)  P shall not be exceed 12t or 200mm, whichever is less (compression member)  P shall not be exceed 4.5 d, for butt joint. 2) Gauge distance (g):  c/c distance of consecutive bolt of adjacent rows and measured perpendicular to direction of load.  g shall not be exceed 100 + 4t or 200mm, whichever is less.  g shall not be less than 2.5 of dh. 10
  • 11. 3) Edge distance (e): (IS 800:2007, Cl. No. 10.2.4.2, page no. 74)  It is the distance of center of bolt from adjacent edge of plate.  e shall not be less than 1.7 times diameter of hole………for hand flame edge.  e shall not be less than 1.5 times diameter of hole………for machine flame edge.  e shall not be exceed 12t t= thickness of thinner plate  e shall not be exceed 40 + 4t 4) End distance (e’ ): same as above 11  Specification for bolted joints
  • 12. Bearing – type connections  It is assumed that, the load to be transferred is larger than the frictional resistance caused by tightening the bolts, consequently members slip a little over each other, placing the bolt in shear and bearing.  No. of bolts required is equal to load divided by the strength of one bolt.  Generally, a minimum two or three bolts are provided even if one bolt is required.  The strength of a bolt multiplied with the number of bolts in the joints gives the strength of joint on the basis of bolts.  However, the failure of joints can be in bolt or in plate. 1) Shearing strength of bolt’s: (IS 800:2007, Cl. No. 10.3.3, 75)  The resistance of bolt to shear is called as the nominal capacity of bolt in shear and denoted by V nsb.  It depends upon the ultimate tensile strength of bolt fub and no. of shear planes n.  The nominal shank area Asb and shear area of bolt at threads Anb in each shear plane. 12
  • 13.  The nominal shear capacity of the bolt is given by, Where, = No. of shear planes with threads. = No. of shear planes without threads (shank, plane area) a) If length of joint (i.e. distance between first row & last row of bolt) exceeds 15d, where d = diameter of bolt, then Reduction factor is multiplied, (IS 800:2007, 10.3.3.1, 75) The nominal shank area, Asb =[(π/4)x(d2)] Anb =0.78X[(π/4)x(d2)] Anb = 0.78 X Asb 13   3 bssbnnbu bsn AnAnf V   nn sn d l j jl 200 075.1  jl Bearing – type connections
  • 14. b) If the grip length (depth) lg exceeds 5d the shear capacity shall be reduced to (IS 800:2007, 10.3.3.2, 75) c) If packing plates in excess of 6mm are used the shear capacity should be reduced to (IS 800:2007, 10.3.3.3, 75) d) Bolt subjected to combined shear and tension (IS 800:2007, 10.3.6, 76) Vsb = Vb = factored shear force acting on bolt Vdb = design shear capacity (10.3.2) Tb = factored tensile force acting on the bolt and Tdb = design tension capacity (10.3.5) 14   caseanyindexceednotshalllandexceednotshall ld d gjlgl g gl 8 3 8     )0125.01( kpkp t 0.1 22             db b db b T T V V Bearing – type connections
  • 15. 2) Bearing strength of bolt: (IS 800:2007, Cl. No. 10.3.4, 75) Nominal bearing strength of bolt; = diameter of hole d = diameter of bolt e, p = edge and pitch t = thickness of connected plate = ultimate tensile stress of bolt and plate respectively Bearing strength 15        0.1;;25.0 3 ; 3 u bu oo b f f d p d e ofsmallerk od ubbpn ftdkV  5.2 ubu ff , bm u b bm bpn bm bpn bp f tdk VV V   5.2 Bearing – type connections
  • 16. 3) Tensile strength of bolt: (IS 800:2007, Cl. No. 10.3.5, 76) Nominal tensile capacity of bolt in tension, 16 om bm bsbybnbubn AfAfT    9.0 bm bnbu bm bn bd Af T Tif      9.0 Bearing – type connections
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