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Running Head: BRIDGE DESIGN 1
BRIDGE DESIGN 31
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BRIDGE DESIGN FOR THE MOTOR WAY BELOW
8m
Embankment
A
Motorway
16m
10m
Central Reservation
Motorway
16m
Grass Verge
Existing Factory Units
Footway
A
Carriagewaym
Existing Factory Units
Fixed Factory Entrance
Fixed Factory Entrance
3m
2m
3m
2m
10mm
Existing Highway to Proposed Bridge
Existing Development
Proposed Development
Existing Development
Existing Retaining Wall – 500mm thick rc construction
indicated by old record drawings
Central Reservation
10m
10m
Section A-A
2m footway
1.2m high parapets
10m carriageway
Bridge Deck Section
Figure 1
Bridge design
Most suitable bridge forms
· Beam bridge
· Arch bridge
The beam bridge: Beam and slab with ladder decks
This form of bridges comprises of slab which sits on top of steel
I-beams. This form is mostly used for mid span highway bridge
which is where our required bridge falls in.
Slab in this system is supported on tow main girders with a
spacing of about 3.5m and it lies longitudinally between the
girders as per the below diagram.
Figure 1
The bridge will use plate girders giving us a scope to vary the
flange and web sizes to fit and suit the bridge load carrying
capabilities. In the design process, ability of the bridge to carry
the maximum load expected and the loading at the various
stages of construction will guide on the proportion of girders
that is their depth, width of tension and compression flanges
and web thickness.
The girders are erected firmly on the ground and have stud
connectors welded on the top flange to provide composite action
between the slab and girder. The number of studs and spacing
vary depending on expected level of shear flow between steel
girder and concrete slab.
The girders rest on bearings fastened to the bottom flange. The
girders are stiffened to carry the bearing loads at these points.
Some cases apply bracing between the girders at support to
carry lateral forces and provide torsional restraint.
Bridge description
· The bridge will have a span of 50m.
· The bridge will be raised to a height of 10m on both sides to
be in level with the existing highway. The girders will have
constant height.
· The bridge cross section will have the reinforced concrete slab
sitting on top of two main abutment substructures and an extra
substructure which will be on the central reservation. The main
substructure will be located at the embarkment of the road.
Construction sequence
Abutment substructure construction
Girder construction
The bridge will consist of two main girder I beams. The girders
will be of the same height. To make the I-beam, steel plates will
be used. The steel plate is cut into the required sizes for the
bottom flange and top flange and for the web. The cut pieces are
then fillet welded into the I-section. This is done either by
machine manual assembling in jig or through improved pressing
machine specially made for the job. And later welded on both
sides to make the weld continuous. This form an inverted T
repeating the process with the second flange now produces the
I-girder.
To increase load carrying capacity of the I-section vertical
stiffeners are added to the web (Vayas, & Iliopoulos 2013).
They may consist of plate cut of equal or smaller thickness
which is controlled by making the web of thicker. The girders
are painted except the final coat which is done at the site after
erection. On the site the substructure abutment are made ready
and given time to heal before taking the girders. The girder
sections are joined as per the length of the bridge at the site
splice positions. Cranes are used to place the girder on the
constructed sub structure. To join two girders, bolted splices
using cover plates placed on both sides of the flange to overlap
the ends of both girders are used.
A frame work made of glass reinforced plastic panels is made to
support concrete. The glass reinforce plastics forms the
formwork where the concrete is put. To strengthen it girders and
bracers are made adequate and enough to carry the weight of
wet concrete. Additionally, temporary cross bracing can be
provided in midspan areas to support the girders thus stabilizing
the compression flange. The temporary bracing is later removed
once the concrete has hardened.
The bridge floor is done as per the design drawing with the
reinforcements. The sizes of bar, their cutting length hooks and
bents should be maintained. Once the reinforcements are
prepared they are placed in their respective positions as per the
specified spacing and concrete cover. Binding wires are used to
tie shrinkage and distribution reinforcements.
The concrete cover and spacing for floor slabs can be
maintained by introducing spacers and bars supporters. Wires
are used to tie main reinforcement, shrinkage and temperature
reinforcement (distribution reinforcement). Concrete is then
poured on the prepared reinforcement starting from one end and
ensuring it is not piled at one point but continuously poured.
During concrete pouring presence of cracks, excessive
deflections maintenance of level and plumbing is done.
Vibrations are used to compact the concrete into molds within
the forms and around the embedded items and reinforcements
and also eliminate stone pockets, entrapped air and honeycombs
(Bot, 2003). The slab is then cured.
Construction loads
During design of the bridge some loads should be considered.
These include: deck formwork and brackets, walkways,
handrails, construction live loads, wind loads on the structure
and equipment in use.
The construction equipment used include power screed used for
concrete deck placements, bridge mounted erections systems,
bridge support concrete delivery systems. The anticipated loads
for our bridge will be determined based on member sizes, site
location.
The bridge girder should be capable to transmit wind loading
during construction to the support location. Alternative to these
permanent lateral bracing systems should be placed to resist this
load. The magnitude of wind loading should be determined
using site data. The wind loads that include friction velocity
must be determined, friction length, and wind velocity based on
the bridge location and height of the structure.
The site the bridge is to be build the wind load is 1kN/. Bridge
attachments should be determined and evaluated and included in
dead load effects. Example of temporary attachments include:
temporary scaffoldings suspended form the bridge, temporary
safety lines and supports, overhanging brackets temporary hand
rails and form work.
Permanent attachment includes: inspection walkways and
handrails and utilities. All loads combinations must be
evaluated to capture all critical conditions during the bridge
construction.
Bracers
Main girder requires bracing to avoid buckling. Restraint at in-
service stage is provided by knee braces from the cross girder to
the bottom of the web. The knee braces often poise challenge of
fabricating due to their high cost. Bracing the cross girder is
more economical than increasing flange thickness. This can be
achieved by pairing the cross girder with channel bracing at
midspan.
Stiffener provision
Stiffeners help to limit dimension of the web panel to control
web buckling, they are also used at support positions and to
form connections at positions of cross girder or bracing (Earls
and Shah, 2002). Transverse web stiffeners are commonly used.
The transverse web stiffeners are provided at the position of
each cross girder.
At the support the web stiffeners used are known as bearing
stiffeners. They are also provided at positions of jacking for
bearing replacements. Example as in the picture below.
Bearing stiffeners are usually thicker than intermediate web
stiffeners. This is because they act against additional lateral
forces transmitted to the supports. They are 30mm to 50mm
thick.
Bridge articulation
Bridge is designed to deal with movements that arise from
temperature, wind, traffic loadings and self-weight. Bearings
are used to connect the bridge and its supports, they help
accommodate movements arising from these effects.
Method of bridge construction.
This includes design of the steel work. Construction sequence
must be included in the design including erection of the steel
work and concreting of the deck.
The bridge is erected in one of the following ways:
· Erection by use of crane
· Launching
· Sliding
· Rolling
· Lifting large preassembled sections.
Erection by use of crane is the most convenient, once the
supports have been erected and cured, the girders are lifted with
cranes from the ground onto the bridge substructure. The
girders can be placed singly for full span after they have been
joined.
The drawing below shows girder erection by crane.
Advantages of the beam and slab with ladder decks.
· High strength to weight ratio- steel exhibit less weight in
relation to its strength. This has great impact on substructure
and foundation cost which is beneficial. In places with lift and
swing bridges light weight of girders reduces size of counter
weight which means reduced plant costs. It also results in
girders with reduced depths which solve the problem of head
clearances and minimizing length and height of approach ramps.
· Speed of erection- the light weight of steel makes their
workability easy and in conditions of bad weather the girders
can be erected with minimal time and joined accordingly. This
reduced disruption caused to roads.
· Versatility- during working with steel a number of method and
sequences are available in which the installation job can be
done. This makes contractor work easy and is able to use the
cheapest and safest as he uses machines available. The
contractor is able to choose the erection sequence and
construction programme that best suites his timeline and
machines. This is seen by available ways the main girder can be
installed such as by use of cranes, slide-in techniques or by use
of transporters (Yabuki, Lebegue, Gual, Shitani, and Zhantao,
2006).
· Workability of steel-steel can be modified to attain different
shapes and sizes. Steel have high surface quality which allows
attention to details. This makes it possible to shape it in ways
to increase aesthetic and appearance of the bridge, modern
fabrication methods facilitate curvature in both plan and
elevation. Painting introduce colour and contrast to the bridge
which can be repainted to refresh it or change appearance.
· Steel durability-steels are mostly affected by rusting. With
ability to galvanize the steel and paint the steel and also
reinforce the steel the structures are expected to have a lifespan
of over 100 years. The structure need not to be overloaded.
They should be well designed to ensure that drainage is good.
The girders are exposed and visible making it easy to inspect
and accessible. Any sign of deterioration can be detected and
addressed by repainting, welding or strengthening it. Most
structures are designed with provision of access platforms and
travelling gantries for ease of maintenance and inspections.
· Durability -Steel bridges now have a proven life span
extending to well over 100 years. Indeed, the life of a steel
bridge that is carefully designed, properly built, well
maintained and not seriously overloaded is indefinitely long.
· Modification demolition and repair- during bridge design
provision for modification such as widening to accommodate
extra lanes is possible. In bridge building detachable structures
are used and are either welded or bolted. This means that when
the bridge is no longer needed the girders can be detached into
manageable sizes and recycled which is beneficial in terms of
sustainability. In case of a section of the bridge worn out it is
easy to detach that section and replace or repair it.
Disadvantages of the beam and slab with ladder deck
· Maintenance cost of the structure is high. This is because once
steel is repaired it has to be repainted and also anticorrosion
applications has to be done on the part worked on. Some
common examples of steel preparations include: dry abrasive
blasting, water blasting, coal tar coating, painting and alloying.
These protecting methods are expensive and also restricted by
practical limitations such as accessibility, location and time in
case of maintaining an already erected member (Gordon, and
May 2007).
· Steel is not fire proof and in incidences of fire the structure is
damaged. Exposing steel to high temperatures it loses its
properties. Steel structures strength reduces at high
temperatures incase of fire. Heat conductivity of steel is high
which makes it contribute in spreading the fire. Fireproof
coating of steel involves expanded mineral coating, concrete
and intumescent materials. Gypsum blocks and clay tiles may be
used to protect steel from heat. These enclosures are expensive
and require regular maintenance.
· Buckling-increase in the length of steel in use increases the
chances of buckling of the steel, high temperatures also
weakens the steel making it susceptible to buckling.
· Fatigue and fracture- during loading of the steel structure,
large variations in tensile strength expose steel to excessive
tension. This reduces the overall strength of the structure
making it susceptible to brittle fracture when its limit is
exceeded. This also makes the steel susceptible to buckling. To
counter this, steel needs to be stiffened. Steel columns are
added to counter balance which makes the structure very
expensive to maintain.
· The bridge can be susceptible to sagging- the bridge has no
weight transfer occurring on support structure of the beam, this
means heavy weight being applied at a specific point repeatedly
can lead to sagging at that point. This can lead to bridge
collapsing with time if no support and maintenance is carried
out.
· The bridge weakens as it gets old
The weight from the deck leads to wear and tear of the bridge
support.
· Beam bridge has no aesthetic value compared to arch bridges
Beam bridges are simply cheap and effective; their building
does not get around basic aesthetics of its construction.
· Beam has limited placement options
This is seen in water ways where large ships are required to
pass. The beam bridge will not be applicable.
· The deck span width of a beam bridge is limited.
Most beam supports two lanes of traffic. For more lanes there
will be two bridges built instead of one.
· Beam bridges offer little flexibility
The beam bridges are not designed to handle difficult
atmospheric conditions. Cases of high wind conditions vehicles
in a beam bridge experience movement when crossing the
bridge. Also, the wind accelerates wear and tear on the bridge
supports.
Arch bridges
The bridges structural elements are curved members that carry
loads. In this compressive force act at the centroid of each
element of the arch. In some cases, arch bridges also carry
asymmetric loading and point loading, carried by ribs by
bending (Lu, Usami and Ge, 2004). This is seen in some arch
bridges like the masonry bridge when line of thrust is displaced
from its mean path under dead load.
The shape of the true arch can is seen as the inverse of a
hanging chain between abutments. The arch bridge is usually
subjected to multiple loading that is dead load, live load and
temperature all of which produces bending moment stresses in
the arch rib that generally less compared to the axial
compressive stress (Cai, Xu, Feng & Zhang, 2012).
The arch bridges are generally competitive with the other
bridges though their cost may be a bit higher for the same span
and are chosen for their aesthetic value.
Construction sequence
In arch fabrication one factor considered is stiffening, should
the arch be stiffened longitudinally or not. Considering loss of
efficiency when thin plates are used b/t>24 and the additional
fabrication cost of stiffened panels. Arches are normally
fabricated from weathering steel; the exterior is painted and
interior left unpainted.
Tubes are normally used and are left sealed or vented with
provisions for drainage.
Bracing between the arches can take a number of forms, and can
even be omitted in small to medium spans (Lonetti, Pascuzzo &
Aiello, 2019). Tubes are commonly used, and are generally too
small for man access. They can either be sealed, or vented into
the arch boxes with provision for drainage. Note that hot rolled
sections are not available in weathering steel.
Hangers are also applied to support the bridge. The hangers may
take the form of round bars. The hangers require to be placed at
closer centres since they are of lower strength. Ropes locked
coils are also applicable for arch bridges just like for the cable
stayed bridges.
A steel orthotropic deck is made or even a concrete one though
concrete pose problems when interacting with tensions
developed in the tie beam. A ladder deck may be used for
support with cross girders.
Arch shape
Parabolic arch is the best shape for structural efficiency. When
uniform loading, only axial forces act on the members. Addition
of tie beam contributes to stiffness of the system which brings
about some moments around the arch springing. Circular arch
have greater bending moments in the arch members.
Influence lines
Maximum axial forces are generated when the whole span is
loaded, however maximum bending will occur when just part of
the span is loaded. Example of an influence line for bending in
the arch is given below.
· Influence lines
·
Influence line for axial force in arch member
·
Influence line for force in a hangerIn studying influence line,
there are both positive and negative parts. The influence line for
a vertical hanger usually comprises a single positive peak as
shown above right.
Loading
In designing for loading, dead loads carry a large portion of
design stresses for main elements thus its necessary to allow
fully for the erection method. This applies to bending in the
arch, locked in bending moments which is controlled by
adjusting hanger’s length. Special vehicles are chosen to suit
influence lines since loaded lengths and positions of tandem
axles are different and changing. Aerodynamic instability is
minimal but for bridges with long spans it is necessary for wind
tunnel tests. Inter arch bracing designing is done with
consideration of wind loading. Accidental loss of a hanger is
also considered in arch bridge design. This is to prevent
collapse of the whole span in case of such an incidence.
Hangers should be routinely inspected and replaced.
Arch/ tie connections
Plating arrangement is confirmed by some local finite element
modelling. Careful considerations are given to how fabrication
of the pieces is done for efficiency and also to cut on cost.
Hangers
As a rule of thumb, cables are best sized under SLS loading that
is limiting tensile stress to 45% of breaking load. The
manufacturers can provide data on various forms of ropes,
strands and bars. This ensures that under accidental loss of a
hanger the remaining hangers can work at higher stress level
(Lonetti, Pascuzzo & Aiello, 2019). Cable sockets are made
such that their fixings are sized with their strengths exceeding
the breaking load of cables. Hangers can be terminated inside
the arch. Though internal connections require installation and
subsequent inspection and maintenance inside a confined place.
Hangers are adjusted to allow for geometrical tolerances
between arch and tie and for initial stressing and subsequent
adjustments.
Internal hanger connection
Splices
The splices can be bolted or welded. Welding is considered for
its efficiency in terms of design since no loss in section from
bolt holes occurs.
Fabrication process
An arch box is made comprising four plates joined along their
edges. The weld can be an internal fillet weld plus an external
part penetrating weld. This is because shear is generally low in
arches.
The fabricator may add ring frames at the ends to maintain the
square shape. Butt weld is used to join arch and tie beam units.
The welding sequence must be adhered to or else cracking may
be experienced.
Erection
Method used is determined by the size of bridge, type, obstacle
to be closed and other side conditions.
Site accessibility, the cranes available for lifts is also
considered. Support availability and necessity is also
considered.
Advantages of arch bridges
· Arch bridges can be constructed from any material- most
modern arch bridges are constructed with steel and concrete.
Materials such as stones when properly build can last long in
arch bridges. Aluminium has also been used to build arch
bridges.
· Arch bridges can span greater distances- the arch bridges are
mostly constructed where there is long distance required to span
with the structure. This design option often goes further
between two points of vertical support than a straight beam
because of the way it handles downward load vectors. This
makes the bridge to be in a position to carry more load than
horizontal support designs.
· The arch design provide support without distorting over time.
The half circle shape of the arch bridge ensures that no
distortion happens downward when load is applied. This applies
to both dead load and live loads. This feature reduces greatly
the cost of long-term maintenance of the bridge since
consistency of the structure is maintained.
· The arch bridge is stronger than other bridges of the same
span
In case of something heavy passing over the bridge its weight
will modify the bridge with a downward sagging force. The
support columns weight is transferred to the entire structure
with consistency. Equal displacement in the bridge reduces
incidences of wear and tear reducing maintenance cost. The
bridge is able to handle thermal and user change effectively.
· The arch bridge becomes stronger with age
With time compression force acting on the bridge acts to flatten
it. This gives it added strength. As the arch bridge gains U
shape with less rounding, weight is distributed better to the
deck, abutments which provide more stability in the crossing
surface.
· The arch bridge adapts to local environmental factors better
The shape allows more water to pass under it compared to
straight bridge in case its build over a river, this reduces
chances of the bridge being swept away.
· Multiple arches can be built to provide more stability
With multiple arches built and tied to each other, a stronger
deck that can handles a high level of traffic vehicles can be
built. This also increases ability of the bridge to handle most
environmental conditions.
· The arch bridges provide a variety of forms that it can take.
Designers when thinking of the aesthetics of the bridge have
many options to choose from. They can choose a lighter, thinner
design with trussed arch, masonry arch, equilateral points,
parabolic, elliptical and Tudor design elements.
Disadvantages of arch bridges
· Tie girders have to be constructed before the arch ribs can
function compared to the cable stayed bridge where deck
elements and cables are erected simultaneously during the
construction process.
· The arch bridges require regular maintenance
Flexibility of the arch bridges makes them susceptible to
cracking and tearing when exposed to harsh conditions. This
means regular inspections are require to ensure the structure is
intact. To ensure that the supports are distributing weight as
require to the abutments, maintenance have to be regularly
done. Even modern materials wear with time, the structures
have to be constantly inspected to ensure intervention and repair
is done on time.
· The arch bridge is expensive
Building of arch bridges is labour intensive and it also takes
more time. In addition to that the level of expertise require is
more due to its complexity in structure. To obtain high quality
bridge material quality is also require meaning high Quality
Bridge require more expensive material.
· Arch bridge has to be built in grounds that can support them.
Ground on which the arch bridge is built must be in a position
to hold the forces that will be distributed along the bridge up to
the abutments. Modern bridges are using materials that can
tolerate pressure allowing the bridge to be built on weaker
grounds.
· Arch bridges have limited span
By nature, the longer the arch the weaker it is. This means that
arch have starting and end points unlike other designs. This
forces the designer to use a lot of reinforcing material in case of
a long arch or to build several arches to cover the span of the
bridge. When the ends of arch bridge are too far spaced from
one another, weight transference reduces with distance. The
structure also weakens when tension and radius are added.
· Arch bridges are difficult to build.
In designing the bridge, a lot of factors have to be considered,
this makes the design work challenging. Building them is also
time consuming and they are labor intensive making them
expensive to build. To design the bridge the designer must
understand interior and exterior pressure that the abutments
must handle. Enough strength in material and supports
processes for sufficient weight transfer must be observed.
· The arch bridges require stronger supports
The structural integrity of the arch bridges to a great extent is
determined by how sturdy the abutments are. This contribute to
long time and cost used in building the bridges.
· Constraint in locations
The bridge requires solid and stable supports on both sides.
There must be two placement points regardless of the bridge
span, that are successful in their support. Though modern
materials can withstand more tension and stress, the bridge must
be two sided.
· Arch bridges need additional support
This kind of bridges require more side support than other bridge
types due to nature of settling and movements that occur within
the structure. Artificial pillars provide a finite amount of
strength which is not sufficient to reach the weight tolerance
necessary for the bridge.
· Excess flexibility on the arch bridge
For the two-hinged and three-hinged arch bridge flexibility can
greatly benefit the surrounding communities where thermal
changes are frequent. In some design flexibility of the arch is
too much for the deck to handle, this happens if too much
movements are allowed especially in different directions
simultaneously. This can lead to the bridge failure.
The arch design has to be perfect in design for it to work as
intended.
The design of the bridge must be perfect for the weight
distribution to be balanced the strength of the steel, concrete
and other building material must be correct for the structure to
stand. Discrepancies may create weaknesses that are too
difficult to overcome.
Bridge selection
For this project beam and slab with ladder deck was selected.
This is because they are the most cost-effective considering
fabrication and erection. The bridge is supposed to be built on a
land with limited space, this means excessive supports like
would be required in arch bridges can not be made. This makes
the ladder deck bridge most suitable for the section. The
equipment to use for erection of the bridge must also be
considered. The ladder deck only require space for the crane to
place the girders.
Minimum time is provided for interrupting the motor way where
the bridge will be placed. This means a bridge that will require
minimum time to erect and complete the operation. The only
operation of ladder deck bridge that will interrupt the motor
way is during placing of the girder. The other operations can be
carried on with minimum interruption of the motor way.
· From this the most suitable choice for our bridge is the ladder
deck.
The bridge will have a length of 50m and the width will be 14m.
It will use the ladder deck with main girder space been 4m. This
means the girder will have a spacing of 3m and overhang of 3m
on both sides.
The bridge framing plan has cross girder with uniform spacing
of 6m which are governed by the construction requirements in
positive bending and moments redistribution requirements in
negative bending.
The bridge will have a cross section as shown
The bridge will have provisions for water, gas and cable
passage beneath the foot path as per the drawing.
The bridge will be subjected to
Dead load and live load
In live load the bridge will be subjected to a load 5kN/
Assume a vehicle of 600kN/
1.2m wheel spacing where each wheel carry
150kN/
The vehicle is in constant motion thus the load is shifting along
the span of the bridge (Yousif, Z., & Hindi, 2007).
During design the bending moments and shear force are
considered.
Bending moments increases as the vehicle moves toward bridge
midpoint as shown in the figure
The shear force on the bridge is highest at bridge support and
reduces as the weight shifts toward bridge midpoint. This is as
illustrated below
The bridge will being a two-lane bridge will have 3 notion lines
which are line where weight is experienced
9m/3=3 notion lines with foot paths on both
sides
The deck will be ladder deck
The cross girder spacing will be 4m apart. Since the girder used
are 3 the bridge will be a double ladder deck.
The plate girder design
The depth rule of thumb will be used span 15 to 20
The full length is 50m
m
Design calculations
Assume concrete thickness 250mm
Force exerted by concrete will be
The bending moments representation will be
Foot path notion lane 1 notion lane 2 foot path
2m 5m 5m 2m
Notion load is
=
Load calculated as knife edge
Foot way is
From these total footway loads is
Notion lane is
The bending moment will be as follows
62.45kN/m 79.35+810kN/m 79.35+810kN/m 62.45kN/m
Maximum bending moments occurs at the centre due to
symmetry
Bending moments=
Design for wind which subjects a load of 1kN/m2
With a deck web of 1.5m and wind factor 1.7 the wind load can
be obtained as
This value is less than bending moments and so we ignore it in
the designing of members
The total bridge length will be 50m
The web depth is
=
From the student guide for depth
Use a value slightly lower than 1.7m here we take 1.6m
Flange width =
=
Here we choose flange width of 500mm which is within the
range
The top flange must not always be equal to the bottom flange
The bottom flange can be taken to be slightly bigger =650mm
5oomm
1600mm
650mm
Udl=
Bending moment=
=
Using steel of grade 355mm
At point yy=
Taking yy=2Ah
T=44.56mm we take 50mm
H approx. h actual
Web takes shear force which is=
Assuming allowable shear stress is 355n/mm2
Area required=
The web width is =
Web width will be
This length and thickness the girder may buckle but to a small
extent.
Approximating using radius of gyration
Assuming 25mm thickness
This value in relationship to the thickness and load is not likely
to buckle as it is on the limit of local buckling
Section classification
Top flange
Bottom flange
This lies within class 3 for grade 355 which is elastic
Had we used 25 this would fall in class 4 and would have been
susceptible to local buckling
Taking web to have 20mm thickness
40
20 1500mm
40mm
From parallel axis theorem
Iyy=31164x106mm4
Y=727mm
Depth of web in compression
This falls within the range for class 3 which will not buckle
>41.7
Design for bending
The beam is simply supported which means the top flange is
under stress
Stress in outer flange can be calculated as
354.5<355 which is tolerable
Bottom flange will be
295.2<355 which is tolerable
Therefore, a thickness of 40mm for the flange and 20mm for the
web is tolerable
Confirming our case with design for shear
Effect of flange in design for shear stress is ignored
Consider the case below
a is the spacing for stiffener welded on main girder web, they
ack to reduce length over which buckling can occur.
Calculating for a case where stiffeners are only applied at the
ends of the bridge
=
Shear stress equation form simplified guide
For grade 355 steel
Reduction factor x=0.47
Web shear capacity
==2661kN
Actual =702kN
Capacity of2661kN
References
Bot, S. R. (2003). U.S. Patent No. 6,568,139. Washington, DC:
U.S. Patent and Trademark Office.
Cai, J., Xu, Y., Feng, J., & Zhang, J. (2012). Effects of
temperature variations on the in-plane stability of steel arch
bridges. Journal of Bridge Engineering, 17(2), 232-240.
Earls, C. J., & Shah, B. J. (2002). High performance steel
bridge girder compactness. Journal of constructional steel
research, 58(5-8), 859-880.
Gordon, S. R., & May, I. M. (2007, March). Precast deck
systems for steel-concrete composite bridges. In Proceedings of
the Institution of Civil Engineers-Bridge Engineering (Vol. 160,
No. 1, pp. 25-35). Thomas Telford Ltd.
Lonetti, P., Pascuzzo, A., & Aiello, S. (2019). Instability design
analysis in tied-arch bridges. Mechanics of Advanced Materials
and Structures, 26(8), 716-726.
Lu, Z., Usami, T., & Ge, H. (2004). Seismic performance
evaluation of steel arch bridges against major earthquakes. Part
2: Simplified verification procedure. Earthquake engineering &
structural dynamics, 33(14), 1355-1372.
Shim, C. S., Lee, P. G., & Chang, S. P. (2001). Design of shear
connection in composite steel and concrete bridges with precast
decks. Journal of Constructional Steel Research, 57(3), 203-
219.
Vayas, I., & Iliopoulos, A. (2013). Design of steel-concrete
composite bridges to Eurocodes. CRC Press.
Yabuki, N., Lebegue, E., Gual, J., Shitani, T., & Zhantao, L.
(2006, June). International collaboration for developing the
bridge product model IFC-Bridge. In Proc. of the 11th Int. Conf
on Computing in Civil and Building Engineering.
Yousif, Z., & Hindi, R. (2007). AASHTO-LRFD live load
distribution for beam-and-slab bridges: Limitations and
applicability. Journal of Bridge Engineering, 12(6), 765-773.
Zheng, Y., Taylor, S., Robinson, D., & Cleland, D. (2010).
Investigation of ultimate strength of deck slabs in steel-concrete
bridges. ACI Structural Journal, 107(1).
Society and Social Interaction
Roles and Status
Role: a pattern of behavior expected of someone who has a
certain social status or who performs a particular social function
Status: a measurement of someone’s social value that allows
them to experience certain responsibilities and benefits
according to their rank or role in society
· Ascribedstatus: the status outside of an individual’s control,
such as sex or race
· Achievedstatus: the status a person chooses, such as level of
education or income
Rolestrain: stress that occurs when a role requires too much
from someone
Roleconflict: occurs when the roles associated with one status
clash with the roles associated with a different
statusSocialization
Socialization: the process of learning and internalizing the
values, beliefs, and norms of a social group to behave in a way
that society finds acceptable
· Socialization “describes the ways that people come to
understand societal norms and expectations, to accept society’s
beliefs, and to be aware of societal values” (p. 94).
Theories of Self
Self: our personal identity that is separate and different from all
other people
· Cooley theorized that the self is developed through others’
perceptions; we view ourselves through the eyes of others.
· Erikson theorized that the self is formed over eight stages of
development throughout a lifetime.
· Mead theorized that the self is developed through social
interaction; children learn it through role-play.
· Kohlberg theorized that the self is shaped through moral
development to determine what behaviors are “good” versus
“bad.”
· Gilligan theorized that the self is developed through moral
development with a gender bias.
Nature vs. Nurture
Nature: behavioral traits are explained by genetics; our
dispositions and characteristics are inherited at birth instead of
learned
Nurture: relationships and environmental factors influence our
behavior as we grow up; the self is learned from our
interactions with agents of socialization
Agents of Socialization
Agentsofsocialization: social institutions that transmit values,
norms, and beliefs
· Family – the first and most significant agent of socialization
in all societies; family teaches us basic values and norms that
shape our identities
· Peers – people similar in age and status who provide different
social skills than the family; peers remain significant to
socialization from childhood through adulthood
· School – place where children are provided with education to
become formally socialized in how to mix with others and learn
the social behaviors that will be important later in life
· Media – mass distribution of generic information that
influences social norms on a wide scaleMarriage and Family
Marriage: a legally recognized contract between two people who
typically have a sexual relationship and an expectation of
permanence about their relationship
Family: socially recognized groups of individuals who share an
emotional connection and may be related by blood, joined by
marriage, cohabitating in the same home, or adopted into the
family; the basic economic social unit of society
Nuclear family: two married parents with children living in the
same household
Extended family: a household that includes at least one parent
and child, as well as other relatives like grandparents, aunts,
uncles, or cousins
Single-parent family: only one parent in a household caring for
children; number of single-parent families in the U.S. has been
increasing
Blended family: parents have children from previous
relationships, but all the members come together as one family
unit
Cohabitation: when a couple lives together without being
married and may have a sexual relationship; practiced by an
estimated 7.5 million people
The U.S. Census Bureau reported that the number of households
of same-sex couples has increased by 50 percent since 2000; 25-
42% of these same-sex couples in each state are also married.
Theoretical Perspectives on Marriage and Family
· Functionalist perspective
· Families function to stabilize society, and members within a
family function in certain roles for the benefit of the family;
families also teach children their social roles that help society
continue to function.
· Conflict theorist perspective
· Families consist of people with varying levels of power,
leading to power struggles over family status roles, often
associated with domestic responsibilities.
· Symbolic interactionist perspective
· Family and the roles within a family group symbolize different
meanings to different people; their meanings continue to change
because they are socially constructed through interaction with
others.Religion
Religion: a system of beliefs, values, and attitudes about what a
person holds to be sacred or spiritually significant, along with
the practices or rituals associated with those beliefs
Theoretical Perspectives on Religion
· Functionalist perspective
· Religion functions in society to create a place for groups to
network with others who share values and beliefs, and to offer
each other emotional comfort and support during times of crisis.
· Conflict theorist perspective
· The institution of religion maintains social inequalities when
religiously powerful people concentrate wealth away from
others by dictating beliefs and practices that lead believers to
accept circumstances as they are.
· Symbolic interactionist perspective
· Beliefs and experiences are only sacred symbols if the
individuals interacting in everyday society consider them
sacred.Education
Education: a social institution that teaches knowledge, skills,
and judgments according to cultural norms to the children in a
society
Theoretical Perspectives on Education
· Functionalist perspective
· Education is a highly important social institution that
functions primarily to socialize children, provide social control,
offer paths to higher levels of social placement, and to transmit
culture to prepare them to be successful in society.
· Education also has latent, or secondary, functions that provide
students with a place to interact with others, integrate with
different social groups, foster self-esteem and patriotism, and to
learn about social issues and how to cooperate with each other.
· Conflict theorist perspective
· The public education system reinforces social inequalities due
to an uneven distribution of resources between groups; conflict
arises from differences in class, gender, race, or ethnicity that
continue to track working-class students away from
opportunities for more wealth or prestigious social roles.
· Symbolic interactionist perspective
· Individuals can be labeled according to their intelligence,
aptitude, or academic accomplishments by their teachers or
other social groups in power; these labels can be adopted by
others in the school, impacting someone’s schooling through
their everyday interactions.
Using This Presentation Template
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1
Socialization and Self-Identity
< Student Name >
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< Date Submitted>
SOC/100: Introduction to Sociology
Instructions: The introduction slide should include: a title, the
course number and title, your name, your instructor’s name, and
the date that you submit the assignment. The presentation title,
course number, and course title have been completed already.
Please add your name, instructor’s name, and date in the
indicated area. When finished, delete these instructions.
Speaker notes are not necessary for this slide.
2
Personal Status
Ascribed status
Definition:
< Add your text here>
Examples:
< Add your text here>
< Add your text here>
< Add your text here>
Achieved status
Definition:
< Add your text here>
Examples:
< Add your text here>
< Add your text here>
< Add your text here>
Instructions: Complete this slide by defining ascribed and
achieved status and giving at least three examples of each type
of status. Then delete these instructions and replace with
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would say about the slide if you were to give the presentation in
person.
3
Personal RolesMy Current RolesAscribed or Achieved?< Add
your text here>< Add your text here>< Add your text here><
Add your text here>< Add your text here>< Add your text
here>< Add your text here>< Add your text here>
Instructions: Complete this slide by listing four of your current
roles that are distinct parts of your self-identity. Indicate
whether each role is ascribed or achieved. Then delete these
instructions and replace with speaker notes that represent in
complete sentences what you would say about the slide if you
were to give the presentation in person.
4
Role Conflict & Strain
ROLE CONFLICT
Definition:
< Add your text here>
Example Scenario:
< Add your text here>
ROLE STRAIN
Definition:
< Add your text here>
Example Scenario:
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Instructions: Complete this slide by defining role conflict and
role strain. Give at least one example of a scenario that
illustrates each concept. Then delete these instructions and
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what you would say about the slide if you were to give the
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5
My Role Conflict or Role Strain
< Add your text here>
Instructions: Complete this slide by providing at least one
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role strain. Then delete these instructions and replace with
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6
My Socialization Influences
< Add your text here>
< Add your text here>
< Add your text here>
Instructions: Complete this slide by identifying the top three
social agents or institutions that have influenced your
socialization. Then delete these instructions and replace with
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these social agents or institutions have impacted your life, i.e.,
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7
Theory of My Socialization Process
Sociological theory that best describes my socialization process:
<Add your text here >
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Instructions: Complete this slide by identifying the sociological
theory that best describes your socialization process:
functionalism, conflict, or symbolic interactionism. Add at least
one bullet point to summarize why you chose this theory. Then
delete these instructions and replace with speaker notes that
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the slide if you were to give the presentation in person.
8
Influences on Socialization
<Add your text here>
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individual’s socialization process. Then delete these
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9
Socialization Across Lifespan
<Add your text here>
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and changes throughout the course of a lifetime. Then delete
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10
References
Griffiths, H., Keirns, N., Strayer, E., Cody-Rydzewski, S.,
Scaramuzzo, G., Sadler, T., Vyain, S., Bry, J., & Jones, F.
(2015). Introduction to sociology (2nd ed.). OpenStax College,
Rice University.
< Add your text here >
< Add your text here >
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finished, delete these instructions. Speaker notes are not
necessary for this slide.
11
What is a Bridge?
You need inspiration…perhaps!
A bridge is just a Beam!
Functional!
Timber sleeper bridge
Pembrokeshire coast path
Rock and timber pole bridge
Orgiva - Spain
Clapper Bridge
Dartmoor
Queen’s College Mathematical Bridge
West Quay Footbridge, Southampton
The ‘Horn’ Bridge
Bristol
Girder and Frame Bridges
The Plate Girder
Tenby - rail bridge
Plate girder - a deep beam
Tenby - rail bridge
Plate girder - a deep beam
Two flanges
One web
4 Fillet welds
The Plate Girder
Composite Plate Girder
Bearing stiffener
Composite Precast Planks
Composite Beam Innovation…
The PreCoBeam (Prefabricated CompositeBeam) solution is a
new bridge construction method. It is an example of an
economic bridge solution using
hot-rolled beam sections and a high degree of prefabrication.
The method employs a hot-rolled steel beam section, oxycut
longitudinally into two
T-sections with a special shape. This shape of the web works as
a continuous shear connector, allowing shear connection
between steel profile and the concrete slab without the use of
welded shear studs, and therefore without any site welding.
Composite Beam Innovation…
DLR London
Continuous - haunched
plate girder
Note: Bearing stiffener
DLR London
Plate girder
Girder cross bracing
Finite Element Modelling – Bridge Structure
Predicted deflections under load (exaggerated scale)
Finite element modelling is being used to analyse the behaviour
of this complex structure under static, dynamic and accidental
loading.
The Box Girder
Box Girder Forms
Open top - ‘bathtub’
- used with composite
concrete deck
Trapezoidal box - all steel
Rectangular box - all steel
Avonmouth
- continuous
- haunched
- twin steel box
Avonmouth
Site visit ‘98
Inside the Box
‘Bathtub’ Box
Inside another Box
Inside another Box!
The Steel Box Portal
Luxembourg
- steel box portal
Luxembourg
- steel box portal
Twin steel box construction
The Lattice Girder
(or Truss)
Hotwells Footbridge
Bristol
SFD
BMD
Deventer - rail bridge
Warren truss
Amberley Footbridge
Virendeel girder
The Arch
Calatrava - ‘sickle arch’
Salobreña – Sunny Spain!
Salobreña – Sunny Spain!
Compression rib
Tension hangers
Deck Tension Tie
Slough Footbridge - tied arch
Enschede road bridge
- tied arch
Wales - River Usk
- lattice arch
Bristol
- lattice arch
Garabit viaduct
Garabit viaduct
Garabit viaduct
Birchenough Bridge
Zimbabwe 1935 329 m
Victoria Falls Bridge – Zambezi River 1905
Cable-stay
Calatrava - Alamillo
cable-stay
Puente de Alamillo
Calatrava
Calatrava - ‘Trinity’ - Salford
The Oresund ridge
Denmark
Rotherhithe Bridge, London – Concept Design Proposals
Second Severn Crossing
Dual-plane ‘Harp’ system
Deck can be more flexible than in a suspension bridge.
The load path is shorter and stiffer.
Plate girder or lattice girder
Plate girder or lattice girder
Concrete deck slab
Cable – stay deck construction:
A simple ladder arrangement of beams…
Edge stringer
Cross girders
Deck span
Cable-stay at cross girder locations
- Not necessarily at each cross girder
- Deck erected in pre-fabricated sections
Cable stays!
Rhine - Cable stay
Cambridge Cycleway
Cable-stay and warren truss ‘tube’
Bathurst Basin Footbridge
Bristol
The Wye Bridge
The Wye Bridge…...
Single plane - ‘Harp’ system
Quite uncommon - requires a deck similar to a suspension
bridge
to provide adequate torsional stiffness.
The Wye Bridge…...
Cable-stay = ‘Stiff’ Load Path
The Wye Bridge…...
Internal Forces
Tension
Compression
Compression
Compression
In contrast to the suspension bridge, significant compressive
forces develop in the deck.
These are greatest at the pylon locations.
The deck is relatively flat.
Salobreña – Sunny Spain!
Single plane hanger
system – requires a
torsionally stiff deck
Temple Meads Footbridge
Temple Meads Footbridge
Temple Meads Footbridge
Lateral bracing
Temple Meads Footbridge
Temple Meads Footbridge
London – somewhere….
Czech Republic – somewhere…
Portland Atrium
- fink truss
The Fink Truss
- a type of cable stay system
Suspension
The Severn Bridge
...under the Severn Bridge
Suspension = ‘Flexible’ Load Path
The deck of a suspension bridge is
curved in elevation and acts in
bending, shear and torsion.
Compression is not
significant compared to
cable-stay bridges.
Tension
Tension
Compression
Internal Forces
Modern Suspension bridges
- typically use steel box girder
deck construction
Box Girder - torsionally stiff
The Chirundu Bridge - Zambezi River between Zambia and
Zimbabwe
Transport and Erection
Transport and Erection
Student guide to steel bridge design
Corus Construction Services & Development
02
Contents
1 Introduction
1.1 General
1.2 Basic features of bridges
2 Forms of steel bridge
construction
2.1 Beam bridges
2.2 Arch bridges
2.3 Suspension bridges
2.4 Stayed girder bridges
2.5 Advantages of steel bridges
3 Composite plate girder
highway bridges
3.1 General layout
3.2 Girder construction
3.3 Girder erection and slab
construction
3.4 Scheme design
3.5 Design code checks
4 Material properties and
specifications
5 Corrosion protection
6 Concluding remarks
7 References and further reading
Corus gratefully acknowledges the
assistance given by the Steel
Construction Institute in compiling
this publication.
Introduction
1 Introduction
Bridges are an essential part of the
transport infrastructure.
03
1.1 General
A bridge is a means by which a road,
railway or other service is carried over
an obstacle such as a river, valley, other
road or railway line, either with no
intermediate support or with only a
limited number of supports at
convenient locations.
Bridges range in size from very modest
short spans over, say, a small river to
the extreme examples of suspension
bridges crossing wide estuaries.
Appearance is naturally less crucial for
the smaller bridges, but in all cases the
designer will consider the appearance
of the basic elements, which make up
his bridge, the superstructure and the
substructure, and choose proportions
which are appropriate to the particular
circumstances considered. The use
of steel often helps the designer to
select proportions that are
aesthetically pleasing.
Bridges are an essential part of the
transport infrastructure. For example,
there are more than 15,000 highway
bridges in the UK, with approximately
300 being constructed each year as
replacements or additions. Many of
these new bridges use steel as the
principal structural elements because it
is an economic and speedy form of
construction. On average, around
35,000 tonnes of steel have been used
annually in the UK for the construction
of highway and railway bridges.
The guide describes the general features
of bridges, outlines the various forms of
steel bridge construction in common
use, and discusses the considerations
to be made in designing them. It
describes the steps in the design
procedure for a composite plate girder
highway bridge superstructure,
explaining how to choose an initial
outline arrangement and then how to
apply design rules to analyse it and
detail the individual elements of the
bridge. Reference is made to simplified
versions of the Structural Eurocodes for
bridge design, which are available for
student use (see Ref.1 on page 31). In
addition, the guide outlines material
specification issues and the various
approaches to corrosion protection.
Above: Renaissance Bridge (Photo courtesy
of Angle Ring Co.), Bedford, England
Opposite: Clyde Arc Bridge, Glasgow,
Scotland
Front cover: Hulme Arch, Manchester,
England
04
1.2 Basic features of bridges
Superstructure
The superstructure of a bridge is the
part directly responsible for carrying the
road or other service. Its layout is
determined largely by the disposition
of the service to be carried. In most
cases, there is a deck structure that
carries the loads from the individual
wheels and distributes the loads to the
principal structural elements, such as
beams spanning between the
substructure supports.
Road bridges carry a number of traffic
lanes, in one or two directions, and may
also carry footways. At the edge of the
bridge, parapets are provided for the
protection of vehicles and people. The
arrangement of traffic lanes and
footways is usually decided by the
highway engineer. Traffic lane and
footpath widths along with clear height
above the carriageway are usually
specified by the highway authority.
Whilst the bridge designer has little
influence over selecting the layout and
geometry of the running surface, he
does determine the structural form of
the superstructure. In doing so, he must
balance requirements for the
substructure and superstructure, whilst
achieving necessary clearances above
and across the obstacle below.
Rail bridges typically carry two tracks,
laid on ballast, although separate
superstructures are often provided for
each track. Railway gradients are much
more limited than roadway gradients
and because of this the construction
depth of the superstructure (from rail
level to the underside or soffit of the
bridge) is often very tightly constrained.
This limitation frequently results in
‘half through’ construction (see
Section 2.1). Railway loading is greater
than highway loading and consequently
the superstructures for railway bridges
are usually much heavier than for
highway bridges.
Footbridges are smaller lighter
structures. They are narrow (about 2m
wide) and are usually single span
structures that rarely span more than
40m. There are a number of forms of
steel footbridge (see Ref.4 on page 31),
although they are outside the scope of
this guidance publication.
Substructure
The substructure of a bridge is
responsible for supporting the
superstructure and carrying the loads to
the ground through foundations.
05
To support the superstructure, single
span bridges require two ‘abutments’,
one at each end of the bridge. Where
the bearing strength of the soil is good,
these abutments can be quite small, for
example a strip foundation on an
embankment. Foundations on poor soils
must either be broad spread footings or
be piled. The abutments may also act as
retaining walls, for example to hold back
the end of an approach embankment.
Multiple span bridges require
intermediate supports, often called
‘piers’, to provide additional support to
the superstructure. The locations of
these supports are usually constrained
by the topography of the ground, though
where the superstructure is long the
designer may be able to choose the
number and spacing of piers for overall
economy or appearance. Intermediate
supports are generally constructed of
reinforced concrete.
Integral construction
Traditionally, movement (expansion)
joints have been provided at the ends of
the superstructure, to accommodate
expansion/contraction. Experience in
recent years has been that such joints
require on-going maintenance, yet they
inevitably leak and result in deterioration
of the substructure below the joint. For
bridges of modest overall length, it is
now common to use integral
construction, with no movement joint. In
its simplest form, the ends of the
superstructure are cast into the tops of
the abutments. Integral construction
requires the consideration of soil-
structure interaction and is likely to be
beyond the scope of a student project.
Introduction
Above: Docklands Light Rail Bridge,
London, England.
Forms of steel bridge construction
2 Forms of steel
bridge construction
Structural steelwork is used in the
superstructures of bridges from the
smallest to the greatest.
Steel is a most versatile and effective
material for bridge construction, able to
carry loads in tension, compression and
shear. Structural steelwork is used in the
superstructures of bridges from the
smallest to the greatest.
There is a wide variety of structural
forms available to the designer but each
essentially falls into one of four groups:
• beam bridges
• arch bridges
• suspension bridges
• stayed girder bridges
The fourth group is, in many ways, a
hybrid between a suspension bridge and
a beam bridge but it does have features
that merit separate classification.
The following sections describe the
range of forms of steel and composite
(steel/concrete) bridge that are in current
use, explaining the concept, layout and
key design issues for each type.
06
Below left: Trent Rail Bridge,
Gainsborough, England.
Opposite: Severn Bridge, Bristol, England.
Forms of steel bridge construction
08
2.1 Beam bridges
Beam and slab bridges
A beam and slab bridge is one where a
reinforced concrete deck slab sits on
top of steel I-beams, and acts
compositely with them in bending. There
are two principal forms of this beam and
slab construction – multi-girder
construction and ladder deck
construction. Between them, they
account for the majority of medium span
highway bridges currently being built in
the UK, and are suitable for spans
ranging from 13m up to 100m. The
choice between the two forms depends
on economic considerations and
site-specific factors such as form of
intermediate supports and access for
construction.
Multi-girder decks
In multi-girder construction a number of
similarly sized longitudinal plate girders
are arranged at uniform spacing across
the width of the bridge, as shown in the
typical cross section in Figure 1 below.
The girders and slab effectively form a
series of composite T-beams side-by-
side. The girders are braced together at
supports and at some intermediate
positions.
For smaller spans it is possible to use
rolled section beams (UKBs), but these
are rarely used today for bridges: plate
girders are almost always used.
Typically, plate girders are spaced
between about 3m and 3.5m, apart
transversely and thus, for an ordinary
two-lane overbridge, four girders are
provided. This suits an economic
thickness of the deck slab that
distributes the direct loads from the
wheels by bending transversely.
Ladder decks
An alternative arrangement with only
two main girders is often used. Then
the slab is supported on crossbeams at
about 3.5m spacing; the slab spans
longitudinally between crossbeams and
the crossbeams span transversely
between the two main girders. This
arrangement is referred to as ‘ladder
deck’ construction, because of the
plan configuration of the steelwork,
which resembles the stringers and rungs
of a ladder.
A typical cross-section of a ladder deck
bridge is shown in Figure 2. The
arrangement with two main girders is
appropriate (and economic) for a bridge
width up to that for a dual two-laneFigure 1: Cross-section of a
typical multi-girder deck bridge.
Footway
Steel
girder
Surfacing
Waterproofing
Concrete slab
FootwayTraffic lanes
carriageway. Wider decks can be carried
on a pair of ladder decks.
For both deck types, the use of plate
girders gives scope to vary the flange
and web sizes to suit the loads carried
at different positions along the bridge.
However, the resulting economies must
be weighed against the cost of splices.
Designers can also choose to vary the
depth of the girder along its length. For
example, it is quite common to increase
the girder depth over intermediate
supports or to reduce it in midspan.
The variation in depth can be achieved
either by straight haunching (tapered
girders) or by curving the bottom
flange upwards. The shaped web, either
for a variable depth girder or for a
constant depth girder with a vertical
camber, is easily achieved by profile
cutting during fabrication.
Half-through plate girder bridges
In some situations, notably for railway
bridges, the depth between the
trafficked surface (or rails) and the
underside of the bridge is severely
constrained and there is little depth
available for the structure. In these
circumstances, ‘half through’
construction is used. In this form there
are two main girders, one either side of
the roadway or railway and the slab is
supported on crossbeams connected to
the inner faces at the bottom of the
webs. The half-through form is perhaps
more familiar in older railway bridges,
where the girders are of riveted
construction, but it is still used for new
welded railway bridges and occasionally
for highway bridges.
In half-through construction using
I-beams, the top flange, which is in
compression, has to be provided with
lateral stability by some means. The two
main girders together with the deck and
transverse beams form a rectangular
U shape and this generates so-called
‘U-frame action’ to restrain the top
flange. There has to be a moment
connection between the cross-members
and the main girders to achieve this.
Under railway loading, the connection is
subjected to onerous fatigue loading
and an alternative using box girders has
been developed.
09
Top: M4/M25 Poyle Interchange,
Slough, England.
Figure 2: Cross section of typical ladder deck bridge.
Footway
Steel
girder
Surfacing
Waterproofing
Concrete slab
FootwayTraffic lanes
Box girder bridges
Box girders are in effect a particular form
of plate girder, where two webs are
joined top and bottom by a common
flange. Box girders perform primarily in
bending, but also offer very good
torsional stiffness and strength. Box
girders are often used for large and very
large spans, sometimes as a cable
stayed bridge. They can also be used for
more modest spans, especially when the
torsional stiffness is advantageous, such
as for curved bridges.
In beam and slab bridges, box girders
are an alternative to plate girders
when spans exceed 40-50m. They can
show economies over plate girders,
though fabrication cost rates are
somewhat higher for box girders. Two
forms are used:
• multiple closed steel boxes, with the
deck slab over the top
• an open top trapezoidal box, closed
by the deck slab, which is connected
to small flanges on top of each web
Spans of 100 to 200m typically use
either a single box or a pair of boxes
with crossbeams. Boxes are often varied
in depth, in the same way as plate
girders, as mentioned earlier.
For very long spans and for bridges such
as lifting bridges, where minimising
structural weight is very important, an
all-steel orthotropic deck may be used
instead of a reinforced concrete slab.
The form of deck has fairly thin flange
plate (typically 14mm) to the underside
of which steel stiffeners have been
welded; the stiffened plate is then able
to span both transversely and
longitudinally (to internal diaphragms) to
distribute the local wheel loads.
Above about 200m, box girders are
likely to be part of a cable stayed
bridge or a suspension bridge. The box
girders used in suspension bridges are
specially shaped for optimum
aerodynamic performance; they
invariably use an orthotropic steel deck
for economy of weight.
The principal advantages of box girders
derive from the torsional rigidity of the
closed cell. This is particularly important
as spans increase and the natural
frequencies of a bridge tend to reduce;
stiffness in torsion maintains a
reasonably high torsional frequency.
Torsional stiffness also makes boxes
more efficient in their use of material to
resist bending, especially when
asymmetrical loading is considered.
Comparing a single box with a twin plate
girder solution it can be seen that the
whole of the bottom flange of the box
resists vertical bending wherever the
load is placed transversely.
The aesthetic appeal of box girders, with
their clean lines, is especially important
where the underside of the bridge is
clearly visible.
Although the fabrication of box girders is
more expensive than plate girders, the
margin is not so great as to discourage
their use for modest spans. For large
spans, the relative simplicity of large
plated elements may well lead to more
economical solutions than other forms.
Erection is facilitated by the integrity of
individual lengths of the box girders.
Sections are usually preassembled at
ground level then lifted into position and
welded to the previous section.
Box girders are also used for railway
bridges in half-through construction, as
an alternative to plate girders. Two box
girders are used, with the deck simply
supported between them. With this
arrangement, there is no need to achieve
10
U-frame action, because of the torsional
stiffness and stability provided by the
box sections themselves.
Truss bridges
A truss is a triangulated framework of
individual elements or members. A truss
is sometimes referred to as an ‘open
web girder’, because its overall
structural action is still as a member
resisting bending but the open nature of
the framework results in its elements
(‘chords’ in place of flanges and ‘posts’
and diagonals’ in place of webs) being
primarily in tension or compression.
Bending of the individual elements is a
secondary effect, except where loads
are applied away from the node
positions, such as loads from closely-
spaced crossbeams that span between
a pair of trusses.
Trusses were common in the earlier
periods of steel construction, since
welding had not been developed and
the sizes of rolled section and plate
were limited; every piece had to be
joined by riveting. Although very labour
intensive, both in the shop and on site,
this form offered great flexibility in the
shapes, sizes, and capacity of bridges.
As well as being used as beams,
trusses were also used as arches, as
cantilevers and as stiffening girders to
suspension bridges.
A typical configuration of a truss bridge
is a ‘through truss’ configuration. There
is a pair of truss girders connected at
bottom chord level by a deck that also
carries the traffic, spanning between the
two trusses. At top chord level the
girders are braced together, again with a
triangulated framework of members,
creating an ‘open box’ through which
the traffic runs. Where clearance below
the truss is not a problem, the deck
structure is often supported on top of
the truss; sometimes a slab is made to
act compositely with the top chords, in
a similar way to an ordinary beam and
slab bridge.
Today, the truss girder form of
construction usually proves expensive to
fabricate because of the large amount of
labour-intensive work in building up the
members and making the connections.
Trusses have little advantage over plate
girders for ordinary highway bridges. On
the other hand, they do offer a very light
yet stiff form of construction for
footbridges, gantries and demountable
bridges (Bailey bridges).
Trusses are still considered a viable
solution in the UK for railway bridges,
especially where the spans are greater
than 50m. A high degree of stiffness can
be provided by deep trusses, yet the use
of through trusses minimises the
effective construction depth (between rail
level and the bridge soffit), which is very
often crucially important to railways. The
construction depth is dictated only by
the cross members spanning between
the main truss girders.
Very many footbridges are built using
trusses made from steel hollow
sections. Profile cutting and welding of
the hollow sections is straightforward
and economic. Half through or through
construction is usually employed – the
floor of the bridge is made at the bottom
chord level between two truss girders.
11
Forms of steel bridge construction
Opposite page: A9 Bridge,
Pitlochry, Scotland.
Below left: Nene Bridge,
Peterborough, England.
Below right: Brinnington Rail Bridge,
Manchester, England.
2.2 Arch bridges
In an arch bridge, the principal structural
elements (‘ribs’) are curved members
that carry loads principally in
compression. A simple arch ‘springs’
from two foundations and imposes
horizontal thrusts upon them. Although
the arch ribs are primarily in
compression, arch bridges also have to
carry asymmetric loading and point
loading and the ribs carry this partly by
bending. This is more conventionally
seen (in masonry bridges, for example)
as the displacement of the line of thrust
from its mean path under dead load.
In masonry bridges, load is imposed on
the arch from above; the roadway (or
railway) is on top of fill above the arch.
A steel arch can have a similar
configuration, with a steel or concrete
deck above the arch, supported on
struts to the arch below, or the arch can
be above the roadway, with the deck
suspended from it by hangers.
One situation where the arch is still
favoured is in deep ravines, where a
single span is required; the ribs can be
built out without the need for
intermediate support. In such cases, the
deck is usually above the arch.
Perhaps the most familiar arch is that of
the Sydney Harbour Bridge. In that
bridge, much of the deck is hung from
the heavy arch truss, although the deck
passes through the arch near the ends
and is then supported above it.
One form of arch which is sometimes
used for more modest spans is the tied
arch. Instead of springing from
foundations, the two ends of the arch
are tied by the deck itself (this avoids
horizontal reactions on the foundations).
The deck is supported vertically by
hangers from the arch ribs.
In recent years, arches and tied arches
have become a little more common,
partly because the use of an arch from
which to hang the deck allows the
construction depth of a suspended deck
to be kept shallow, even at longer
spans, and partly because the arches
make a clear architectural statement.
Arches are sometimes skew to the line
of the deck and sometimes the arch
planes are inclined (inclined arch planes
have been used in many recent
footbridges, for dramatic visual effect).
2.3 Suspension bridges
In a suspension bridge, the principal
structural elements are purely in tension.
A suspension bridge is fundamentally
simple in action: two cables (or ropes or
chains) are suspended between two
supports (‘towers’ or ‘pylons’), hanging
in a shallow curve, and a deck is
supported from the two cables by a
series of hangers along their length. The
cables and hangers are in simple
tension and the deck spans transversely
and longitudinally between the hangers.
In most cases the cables are anchored
at ground level, either side of the main
towers; often the sidespans are hung
from these portions of the cables.
In the mid 19th century, wrought iron
links were used to make suspension
‘chains’; by the end of that century, high
strength wire was being used for
suspension ‘cables’. Steel wire is still
being used today. Sometimes, for more
modest spans, wire ropes (spirally
wound wires) have been used.
In addition to its action in carrying
traffic, the deck acts as a stiffening
girder running the length of each span.
The stiffening girder spreads
concentrated loads and provides
stiffness against oscillation; such
stiffness is needed against both bending
and twisting actions.
Because of their fundamental simplicity
and economy of structural action,
suspension bridges have been used for
the longest bridge spans. The graceful
curve of the suspension cable combined
with the strong line of the deck and
12
Forms of steel bridge construction
13
stiffening girder generally give a very
pleasing appearance. The combination
of grace and grandeur in such situations
leads to the acknowledged view that
many of the world’s most exciting
bridges are suspension bridges.
In American suspension bridges, which
pioneered long span construction, truss
girders have been used almost
exclusively. They are particularly suitable
for wide and deep girders – some US
bridges carry six lanes of traffic on each
of two levels of a truss girder! Japanese
suspension bridges have also favoured
the use of trusses, again because of the
heavy loads carried – some carry
railways as well as highways. The
longest suspension bridge span is that
of Akashi-Kaikyo (1991m) and there the
deck is of truss construction, carrying
six lanes of traffic.
Box girders have been used for the
stiffening girders of many suspension
bridges. They provide stiffness in
bending and in torsion with minimum
weight. Some of the longest spans,
such as the Humber Bridge (1410m),
Runyang Bridge (1490m) and the
Storebælt East Bridge (1624m) have
steel box girder decks.
Left: Forth Road Bridge,
Edinburgh, Scotland
Right: River Usk Crossing,
Newport, Wales
14
Forms of steel bridge construction
2.4 Stayed girder bridges
In this form of bridge, the main girders
are given extra support at intervals
along their length by inclined tension
members (stays) connected to a high
mast or pylon. The girders thus sustain
both bending and compression forces.
The deck is ‘suspended’, in the sense
that it relies on the tensile stays, but the
stays cannot be constructed
independently of the deck, unlike a
suspension bridge, so it is a distinctly
different structural form of bridge.
Stayed girder bridges were developed
in Germany during the reconstruction
period after 1945, for major river
bridges such as those over the lower
Rhine. Stayed bridges using plate
girders and simple cable stays of high
tensile wire have proved to be much
cheaper than trusses and have therefore
displaced them for longer spans (over
about 200m).
Recent developments have extended
the realm of the cable stayed bridge to
very long spans, which had previously
been the almost exclusive domain of
suspension bridges. Several cable
stayed bridges have been built with
spans over 800m and Sutong Bridge,
due to be completed in 2008, has a
clear span of 1088m. Such
development has only been made
possible by the facility to carry out
extensive analysis of dynamic behaviour
and by using sophisticated damping
against oscillation.
The visual appearance of stayed
structures can be very effective, even
dramatic. They are frequently
considered appealing or eye-catching.
On a more modest scale, cable stayed
construction is sometimes used for
footbridges (spans of 40m and above),
to give support and stiffness to an
otherwise very light structure.
2.5 Advantages of steel
bridges
Regardless of the form of bridge
construction, a material with good
tensile strength is essential and steel is
effective and economical in fulfilling that
role. The advantages of steel in bridges
are outlined below.
High strength to weight ratio
The lightweight nature of steel
construction combined with its strength
is particularly advantageous in long
span bridges where self-weight is
crucial. Even on more modest spans the
reduced weight minimises substructure
and foundation costs, which is beneficial
in poor ground conditions. Minimum
self-weight is also an important factor
for lift and swing bridges, as it reduces
the size of counter-weights and leads to
lower mechanical plant costs.
The high strength of steel allows
construction depths to be reduced,
overcoming problems with headroom
clearances, and minimising the length
and height of approach ramps. This
can also result in a pleasing
low-profile appearance.
High quality prefabrication
Prefabrication in controlled shop
conditions has benefits in terms of
quality, and trial erection can be done
at the works to avoid fit-up problems
on site.
Speed of erection
Construction time on site in hostile
environments is minimised, resulting in
economic and safety benefits.
The lightweight nature of steel permits
the speedy erection of large
components, which minimises disruption
to the public where rail possessions or
road closures are required. In special
circumstances complete bridges can be
installed overnight.
15
Versatility
Steelwork can be constructed by a wide
range of methods and sequences. For
example the main girders can be
installed by crane, by slide-in
techniques or using transporters. Steel
gives the contractor flexibility in terms of
erection sequence and construction
programme. Girders can be erected
either singly or in pairs, depending on
plant constraints, and components can
be sized to overcome particular access
problems at the site. Once erected, the
steel girders provide a platform for
subsequent operations.
Steel also has broad architectural
possibilities. The high surface quality of
steel creates clean sharp lines and
allows attention to detail. Modern
fabrication methods facilitate curvature
in both plan and elevation. The painting
of steelwork introduces colour and
contrast, whilst repainting can change or
refresh the appearance of the bridge.
Durability
Steel bridges now have a proven life
span extending to well over 100 years.
Indeed, the life of a steel bridge that is
carefully designed, properly built, well-
maintained and not seriously
overloaded, is indefinitely long.
The structural elements of a steel bridge
are visible and accessible, so any signs
of deterioration are readily apparent,
without extensive investigations, and
may be swiftly and easily addressed by
repainting the affected areas. Most
major structures are now designed with
future maintenance in mind, by the
provision of permanent access platforms
and travelling gantries, and modern
protective coating systems have lives in
excess of 30 years.
Modification, demolition and repair
Steel bridges are adaptable and can
readily be altered for a change in use.
They can be widened to accommodate
extra lanes of traffic, and strengthened
to carry heavier traffic loads. When the
bridge is no longer required, the steel
girders can easily be cut into
manageable sizes and recycled, which is
a benefit in terms of sustainability.
Should the bridge be damaged, the
affected areas may be cut out and new
sections welded in. Alternatively, girders
can be repaired by heat straightening, a
technique pioneered in the US, and
recently introduced to the UK.
Top: Forth Rail Bridge, Edinburgh, Scotland.
Below: Top: QE2 Bridge, Dartford, England.
Bottom: Festival Park Flyover, Stoke,
England.
Composite plate girder highway bridges
3 Composite plate girder highway bridges
This section of the guide deals principally with beam
and slab bridges using fabricated plate girders.
This section of the guide deals
principally with beam and slab bridges
using fabricated plate girders. It
provides guidance that may help with an
undergraduate bridge design project.
Following a brief summary of the general
layout, the construction aspects that
need to be considered are described.
Advice is given on scheme or concept
design and an explanation of the …
Steel bridges – Material matters
Corus
Weathering steel
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 3
Contents
3 Introduction
4 Weathering steel
6 Benefits of using weathering steel
8 Limitations on use
10 Availability of weathering steel
13 Appearance
14 Design considerations
18 Detailing considerations
22 Fabrication and installation issues
24 Inspection, monitoring and maintenance
26 Remedial measures
27 References & further reading
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 2
Introduction
3
1. Introduction
A well-detailed weathering steel bridge in an appropriate
environment provides an attractive, very low maintenance,
economic solution.
Weathering steel is a high strength low alloy steel that was
originally developed by United States Steel in the 1930s to
resist corrosion and abrasion in their ore wagons. It was given
the trade name Cor-ten, and was first used in construction on
the John Deere World Headquarters building in Moline, Illinois,
which opened in 1964. Since then, the use of weathering steel
has spread worldwide and in Europe it is available as
“structural steel with improved atmospheric corrosion
resistance” and is a non-proprietary product.
In suitable environments weathering steel forms an adherent
protective rust ‘patina’, that inhibits further corrosion. The
corrosion rate is so low that bridges fabricated from unpainted
weathering steel can achieve a 120 year design life with only
nominal maintenance. Hence, a well-detailed weathering steel
bridge in an appropriate environment provides an attractive,
very low maintenance, economic solution.
The first weathering steel bridge in the UK was a footbridge at
York University in 1967 and the material was used for many
bridges around the UK in the following 30 years or so.
However, the use of weathering steel on bridges has increased
significantly since 2001 when a former restriction on the use of
the material over highways with less than 7.5m headroom was
removed. It is now the material of choice for a wide range of
bridge decks.
This brochure highlights the benefits of weathering steel for
bridges, describes the limitations on its use, and comments on
both the material availability and the appearance of such
bridges. It also provides advice on a range of issues including
design and detailing, fabrication and installation, inspection and
maintenance, and remedial measures, should corrosion rates
exceed those anticipated at the design stage.
Opposite: York University Footbridge
Below left: Findhorn Viaduct, Inverness
Below right: Slochd Beag Bridge, Inverness
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 3
These steels are high strength low alloy steels that under
normal atmospheric conditions give an enhanced resistance
to rusting compared with that of ordinary carbon manganese
steels. Weathering steels are generally specified to
EN 10025-5 1, and have similar mechanical properties to
ordinary structural steels to EN 10025-2 2. The most commonly
used grade for bridgeworks in the UK is S355J2W.
2.1 How weathering steel works
In the presence of moisture and air, all low alloy steels have a
tendency to rust, the rate of which depends on the access of
oxygen, moisture and atmospheric contaminants to the metal
surface. As the process progresses, the rust layer forms a
barrier to the ingress of oxygen, moisture and contaminants,
and the rate of rusting slows down.
The rust layers formed on most ordinary structural steels are
porous and detach from the metal surface after a certain time,
and the corrosion cycle commences again. Hence, the rusting
rate progresses as a series of incremental curves approximating
to a straight line, the slope of which depends on the
aggressiveness of the environment.
Section header Chapter in Roman
4
2. Weathering steel
Weathering steel or weather resistant steel are colloquial
terms used to describe structural steels with improved
atmospheric corrosion resistance.
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 4
Weathering steel
5
With weathering steel, the rusting process is initiated in the
same way, but the specific alloying elements in the steel
produce a stable rust layer that adheres to the base metal,
and is much less porous. This rust ‘patina’ develops under
conditions of alternate wetting and drying to produce a
protective barrier that impedes further access of oxygen,
moisture, and pollutants. The result is a much lower corrosion
rate than would be found on ordinary structural steel. Refer to
Figure 1 right.
2.2 The metallurgy of weathering steel
The basic metallurgical difference between weathering steel
and ordinary structural steel is the addition of chromium,
copper
and nickel alloying elements, which give the weathering steel
its enhanced resistance to corrosion. Comparison of the
material standards for weathering steel (EN 10025-5 1) and
ordinary structural steel (EN 10025-2 2) shows that the
specification requirements for all other elements in the steel
chemistry are similar.
Figure 1: Schematic comparison between the corrosion loss of
weathering steel and ordinary structural steel.
Average corrosion rate
Cyclic corrosion
loss (schematic)
Actual corrosion loss
Unprotected Carbon /
Carbon-Manganese steels
Time
C
o
rr
o
si
o
n
lo
ss
Weathering steel
Above: A34 / M4 Junction 13, Chieveley
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 5
Benefits of using weathering steel
6
3. Benefits of using weathering steel
Weathering steel bridges are ideal where access for
future maintenance is difficult or dangerous, and where
traffic disruption needs to be minimised, such as over
major roads or railways.
Conventional steel bridges that take advantage of the latest
advances in automated fabrication and construction
techniques are able to provide economic solutions to the
demands of safety, rapid construction, attractive appearance,
shallow construction depth, minimal maintenance, and
flexibility in future use. Weathering steel bridges have all these
qualities, plus the following further benefits.
3.1 Very low maintenance
Periodic inspection and cleaning should be the only
maintenance required to ensure the bridge continues to
perform satisfactorily. Hence, weathering steel bridges are
ideal where access for future maintenance is difficult or
dangerous, and where traffic disruption needs to be
minimised, such as over major roads or railways.
3.2 Cost benefits
Although weathering steel is slightly more expensive than
ordinary structural steel, savings from elimination of the paint
system offsets the additional material cost. Hence, the initial
cost of a weathering steel bridge is very similar to that of a
conventional painted steel alternative. This was illustrated in a
study on eight bridges in the UK 3.
However, weathering steel bridges have the added benefit of
much lower whole life costs. The minimal future maintenance
requirements of weathering steel bridges greatly reduce both
the direct costs of the maintenance operations, and the
indirect costs of traffic delays during maintenance.
Far left: Toome Bypass, Northern Ireland
Far right: River Eden Bridge, Temple Sowerby Bypass, Cumbria
Below: A6182 Bridge over ECML, Doncaster
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 6
3.3 Speed of construction
Overall construction durations are reduced, as both factory
and site painting operations are eliminated.
3.4 Attractive appearance
The attractive appearance of weathering steel bridges often
blends pleasingly with the environment, and improves with age.
3.5 Environmental benefits
The environmental problems associated with Volatile Organic
Compound (VOC) emissions from paint coatings and the
disposal of blast cleaning debris from future maintenance
work, are avoided.
3.6 Safety benefits
With little maintenance, the risks associated with future
maintenance are clearly minimised. The health and safety issues
relating to initial painting are also avoided. Such issues are
particularly relevant to the fabrication and maintenance of steel
box girders, for which weathering steel is becoming
increasingly
specified in order to minimise internal access requirements
(e.g. Toome Bypass, above left).
3.7 Long term performance
Weathering steel bridges have a good track record in the UK.
A study by TRL 4 indicates that weathering steel bridges built
over the last 20 years are generally performing well. Where
problems have been encountered, they have typically been
the direct result of specific faults such as leaking deck joints,
rather than any general inadequacy in corrosion performance.
7
Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 7
Limitations on use
4. Limitations on use
Weathering steel bridges are suitable for use in
most locations.
However, as with other forms of construction, there are
certain environments that can lead to durability problems.
The performance of weathering steel in extreme
environments will not be satisfactory, and its use should be
avoided in such situations.
4.1 Marine environments
Exposure to high concentrations of chloride ions, originating
from seawater spray, salt fogs or coastal airborne salts, is
detrimental. The hygroscopic nature of salt adversely affects
the ‘patina’ as it maintains a continuously damp environment
on the metal surface. In general, weathering steel should not
be used for bridges within 2km of coastal waters, unless it
can be established that airborne chloride levels do not exceed
the salinity classification of S2 (i.e. cl < 300mg/m 2/day) to
ISO 9223 5.
The guidance that weathering steel should not generally be
used within 2km of coastal water comes from research by
BISRA (British Iron & Steel Research Association) in the mid
1980s. They measured airborne chloride levels at various
distances from the coast at a number of locations around the
UK, and found a dramatic reduction in airborne chloride
levels at a consistent distance of approximately 2km from the
coast. An exercise for CEGB (in relation to transmission
towers) showed similar results.
However, it should be noted that the airborne chloride level
(and hence the suitability of weathering steel) depends on the
microclimate at the bridge site (i.e. the local topography and
prevailing wind direction etc.) so this figure of 2km should not
be considered as a fixed limit; it is merely guidance based on
the available data.
4.2 De-icing salt
The use of de-icing salt on roads both over and under
weathering steel bridges may lead to problems in extreme
cases. Such cases include those where salt laden run-off flows
through leaking expansion joints and directly over the steel,
and salt spray from roads under wide bridges where ‘tunnel-
like’ conditions are created. In such extreme cases, local
painting of the vulnerable areas is recommended. However,
salt spray is unlikely to be a problem for most weathering steel
composite overbridges even at standard headrooms of 5.3m,
which are now permitted 6.
‘Tunnel-like’ conditions are produced by a combination of a
narrow depressed road with minimum shoulders between
vertical retaining walls, and a wide bridge with minimum
headroom and full height abutments. Such situations may be
encountered at urban /suburban grade separations. The
extreme geometry prevents roadway spray from being
dissipated by air currents, and it can lead to excessive salt
deposits on the bridge girders.
Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 8
9
4.3 Continuously wet/damp conditions
Alternate wet/dry cycles are required for the adherent ‘patina’
to form. Where this cannot occur, due to continuously wet or
damp conditions, a corrosion rate similar to that of ordinary
structural steel must be expected. Examples include
weathering steel elements submerged in water, buried in soil
or covered by vegetation. If weathering steel is used in such
cases, it should be painted and the paint should extend above
the level of the water, soil or vegetation.
Damp conditions may be experienced under bridge decks
over water, where they are particularly wide or have a low
clearance. Hence, it is recommended 6 that a minimum
headroom of 2.5m is adopted for crossings over water to
avoid such damp conditions.
4.4 Atmospheric pollution
Weathering steel should not be used in atmospheres where
high concentrations of corrosive chemicals or industrial fumes,
specifically SO2, are present. Such environments with a
pollution classification above P3 to ISO 9223 5 (i.e. SO2 >
200mg/m2/day) would rule out the use of weathering steels.
However, this is an extreme level, which is rarely encountered
today, under present limits on industrial pollution of the
atmosphere.
Concern has been expressed in the past about the effect of
diesel fumes on the long-term performance of a weathering
steel bridge over a railway. Whilst diesel fumes contain
airborne sulphur compounds, within limits they actually have a
beneficial effect in forming insoluble corrosion products by
reacting with the alloying elements in the steel.
Data from Corus research programmes have shown that the
corrosion rates of weathering steel in highly polluted industrial
(sulphur bearing) atmospheres averaged at 2 µm/year
compared to 50 µm/year for conventional structural steel. In
these natural exposure tests, the industrial environment was
comparatively extreme, i.e. in close proximity to an industrial
coking plant.
By comparison, a microclimate beneath a bridge as created
from passing trains is unlikely to produce similar environmental
conditions. Increased pollution levels may be anticipated when
locomotives are stationary directly beneath the bridge but it is
unlikely that the duration of exposure and the concentration of
sulphur compounds on the steelwork would exceed the
200mg/m2/day limit. In addition, the slightly oily nature of the
deposits from diesel exhaust fumes may also act as a barrier
to water and reduce corrosion of the steel.
Above: Biggleswade Bridge
Left: Selby Bypass Bridge
Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 9
Availability of weathering steel
10
5. Availability of weathering steel
5.1 Plates
S355J0W, S355J2W, S355K2W weathering steel plates to
EN 10025-5 1 are readily available from Corus within the limits
shown in the table (right).
5.2 Sections
Rolled sections are no longer available from Corus in
weathering steel. This does not pose any problem for the
supply of main girders as they can be fabricated from plate
(even with ordinary structural steel, rolled sections are rarely
used). However, angles, channels and hollow sections are
often used for bracing elements on ordinary structural steel
bridges, so for weathering steel bridges, alternatives must
be considered.
The possible options are:
1) Use of unpainted ordinary steel for temporary bracing,
which is removed afterwards
2) Use of painted ordinary steel bracing that is left in place
3) Use of plan bracing within the depth of the slab
4) Fabrication of angle and channel sections from weathering
steel plate
Unfortunately, none of these options are ideal. The first option
introduces additional hazards into the construction process
and is generally to be avoided. The second option adds a
maintenance requirement (also with additional hazards).
The third option interferes with the placing of the permanent
formwork and reinforcement and can increase the depth of
slab required. The fourth option is a little more costly (than
using rolled sections) due to the difficulties of fabricating
asymmetric sections. Hence, current industry advice on this
issue is as follows:
5.2.1 Ladder decks
The nature of such bridges is that they only require bracing at
intermediate supports. ‘Knee bracing’ using short lengths of
rolled sections is sometimes used, but the most economic
solution is the use of a deep fabricated ‘I’ girder.
Weathering steel plate limits
Production process
Parameter Normalized Normalized rolled
Maximum plate width 3.75m 3.75
Maximum plate length 17.0m 18.3
Maximum thickness 100mm 65mm
Maximum plate weight 14.5T 14.5T
CEV (maximum / typical) 0.52 / 0.50* 0.47 / 0.44*
* Corus low CEV (0.47/0.44) weathering steel is available up to
85mm
thick, through the Normalized process and 65mm through the
Normalized rolled process. It may be necessary to specify low
CEV if
there are large welds; the welding engineer responsible for the
Welding
Procedure Specification can advise whether this is necessary.
Below: Haydon Bridge Bypass, Northumberland
Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 10
This page: Haydon Bridge, Northumberland
5.2.2 Multi-girder decks
Avoid the use of ‘X’ or ‘K’ bracing and adopt fabricated
‘I’ girders as stiff transverse beams in an ‘H’ configuration.
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Running Head BRIDGE DESIGN1BRIDGE DESIGN31.docx

  • 1. Running Head: BRIDGE DESIGN 1 BRIDGE DESIGN 31 Title: Student Name: Institution: Course: Date: BRIDGE DESIGN FOR THE MOTOR WAY BELOW 8m Embankment A
  • 2. Motorway 16m 10m Central Reservation Motorway 16m Grass Verge Existing Factory Units Footway A Carriagewaym Existing Factory Units Fixed Factory Entrance Fixed Factory Entrance 3m 2m 3m 2m 10mm
  • 3. Existing Highway to Proposed Bridge Existing Development Proposed Development Existing Development Existing Retaining Wall – 500mm thick rc construction indicated by old record drawings Central Reservation 10m 10m Section A-A 2m footway 1.2m high parapets 10m carriageway Bridge Deck Section
  • 4. Figure 1 Bridge design Most suitable bridge forms · Beam bridge · Arch bridge The beam bridge: Beam and slab with ladder decks This form of bridges comprises of slab which sits on top of steel I-beams. This form is mostly used for mid span highway bridge which is where our required bridge falls in. Slab in this system is supported on tow main girders with a spacing of about 3.5m and it lies longitudinally between the girders as per the below diagram. Figure 1 The bridge will use plate girders giving us a scope to vary the flange and web sizes to fit and suit the bridge load carrying capabilities. In the design process, ability of the bridge to carry the maximum load expected and the loading at the various stages of construction will guide on the proportion of girders that is their depth, width of tension and compression flanges and web thickness. The girders are erected firmly on the ground and have stud connectors welded on the top flange to provide composite action between the slab and girder. The number of studs and spacing vary depending on expected level of shear flow between steel girder and concrete slab. The girders rest on bearings fastened to the bottom flange. The girders are stiffened to carry the bearing loads at these points. Some cases apply bracing between the girders at support to carry lateral forces and provide torsional restraint. Bridge description · The bridge will have a span of 50m. · The bridge will be raised to a height of 10m on both sides to
  • 5. be in level with the existing highway. The girders will have constant height. · The bridge cross section will have the reinforced concrete slab sitting on top of two main abutment substructures and an extra substructure which will be on the central reservation. The main substructure will be located at the embarkment of the road. Construction sequence Abutment substructure construction Girder construction The bridge will consist of two main girder I beams. The girders will be of the same height. To make the I-beam, steel plates will be used. The steel plate is cut into the required sizes for the bottom flange and top flange and for the web. The cut pieces are then fillet welded into the I-section. This is done either by machine manual assembling in jig or through improved pressing machine specially made for the job. And later welded on both sides to make the weld continuous. This form an inverted T repeating the process with the second flange now produces the I-girder. To increase load carrying capacity of the I-section vertical stiffeners are added to the web (Vayas, & Iliopoulos 2013). They may consist of plate cut of equal or smaller thickness which is controlled by making the web of thicker. The girders are painted except the final coat which is done at the site after erection. On the site the substructure abutment are made ready and given time to heal before taking the girders. The girder sections are joined as per the length of the bridge at the site splice positions. Cranes are used to place the girder on the constructed sub structure. To join two girders, bolted splices using cover plates placed on both sides of the flange to overlap the ends of both girders are used. A frame work made of glass reinforced plastic panels is made to support concrete. The glass reinforce plastics forms the formwork where the concrete is put. To strengthen it girders and bracers are made adequate and enough to carry the weight of wet concrete. Additionally, temporary cross bracing can be
  • 6. provided in midspan areas to support the girders thus stabilizing the compression flange. The temporary bracing is later removed once the concrete has hardened. The bridge floor is done as per the design drawing with the reinforcements. The sizes of bar, their cutting length hooks and bents should be maintained. Once the reinforcements are prepared they are placed in their respective positions as per the specified spacing and concrete cover. Binding wires are used to tie shrinkage and distribution reinforcements. The concrete cover and spacing for floor slabs can be maintained by introducing spacers and bars supporters. Wires are used to tie main reinforcement, shrinkage and temperature reinforcement (distribution reinforcement). Concrete is then poured on the prepared reinforcement starting from one end and ensuring it is not piled at one point but continuously poured. During concrete pouring presence of cracks, excessive deflections maintenance of level and plumbing is done. Vibrations are used to compact the concrete into molds within the forms and around the embedded items and reinforcements and also eliminate stone pockets, entrapped air and honeycombs (Bot, 2003). The slab is then cured. Construction loads During design of the bridge some loads should be considered. These include: deck formwork and brackets, walkways, handrails, construction live loads, wind loads on the structure and equipment in use. The construction equipment used include power screed used for concrete deck placements, bridge mounted erections systems, bridge support concrete delivery systems. The anticipated loads for our bridge will be determined based on member sizes, site location. The bridge girder should be capable to transmit wind loading during construction to the support location. Alternative to these permanent lateral bracing systems should be placed to resist this load. The magnitude of wind loading should be determined
  • 7. using site data. The wind loads that include friction velocity must be determined, friction length, and wind velocity based on the bridge location and height of the structure. The site the bridge is to be build the wind load is 1kN/. Bridge attachments should be determined and evaluated and included in dead load effects. Example of temporary attachments include: temporary scaffoldings suspended form the bridge, temporary safety lines and supports, overhanging brackets temporary hand rails and form work. Permanent attachment includes: inspection walkways and handrails and utilities. All loads combinations must be evaluated to capture all critical conditions during the bridge construction. Bracers Main girder requires bracing to avoid buckling. Restraint at in- service stage is provided by knee braces from the cross girder to the bottom of the web. The knee braces often poise challenge of fabricating due to their high cost. Bracing the cross girder is more economical than increasing flange thickness. This can be achieved by pairing the cross girder with channel bracing at midspan. Stiffener provision Stiffeners help to limit dimension of the web panel to control web buckling, they are also used at support positions and to form connections at positions of cross girder or bracing (Earls and Shah, 2002). Transverse web stiffeners are commonly used. The transverse web stiffeners are provided at the position of each cross girder. At the support the web stiffeners used are known as bearing stiffeners. They are also provided at positions of jacking for bearing replacements. Example as in the picture below. Bearing stiffeners are usually thicker than intermediate web stiffeners. This is because they act against additional lateral
  • 8. forces transmitted to the supports. They are 30mm to 50mm thick. Bridge articulation Bridge is designed to deal with movements that arise from temperature, wind, traffic loadings and self-weight. Bearings are used to connect the bridge and its supports, they help accommodate movements arising from these effects. Method of bridge construction. This includes design of the steel work. Construction sequence must be included in the design including erection of the steel work and concreting of the deck. The bridge is erected in one of the following ways: · Erection by use of crane · Launching · Sliding · Rolling · Lifting large preassembled sections. Erection by use of crane is the most convenient, once the supports have been erected and cured, the girders are lifted with cranes from the ground onto the bridge substructure. The girders can be placed singly for full span after they have been joined. The drawing below shows girder erection by crane. Advantages of the beam and slab with ladder decks. · High strength to weight ratio- steel exhibit less weight in relation to its strength. This has great impact on substructure and foundation cost which is beneficial. In places with lift and swing bridges light weight of girders reduces size of counter weight which means reduced plant costs. It also results in girders with reduced depths which solve the problem of head clearances and minimizing length and height of approach ramps. · Speed of erection- the light weight of steel makes their workability easy and in conditions of bad weather the girders can be erected with minimal time and joined accordingly. This
  • 9. reduced disruption caused to roads. · Versatility- during working with steel a number of method and sequences are available in which the installation job can be done. This makes contractor work easy and is able to use the cheapest and safest as he uses machines available. The contractor is able to choose the erection sequence and construction programme that best suites his timeline and machines. This is seen by available ways the main girder can be installed such as by use of cranes, slide-in techniques or by use of transporters (Yabuki, Lebegue, Gual, Shitani, and Zhantao, 2006). · Workability of steel-steel can be modified to attain different shapes and sizes. Steel have high surface quality which allows attention to details. This makes it possible to shape it in ways to increase aesthetic and appearance of the bridge, modern fabrication methods facilitate curvature in both plan and elevation. Painting introduce colour and contrast to the bridge which can be repainted to refresh it or change appearance. · Steel durability-steels are mostly affected by rusting. With ability to galvanize the steel and paint the steel and also reinforce the steel the structures are expected to have a lifespan of over 100 years. The structure need not to be overloaded. They should be well designed to ensure that drainage is good. The girders are exposed and visible making it easy to inspect and accessible. Any sign of deterioration can be detected and addressed by repainting, welding or strengthening it. Most structures are designed with provision of access platforms and travelling gantries for ease of maintenance and inspections. · Durability -Steel bridges now have a proven life span extending to well over 100 years. Indeed, the life of a steel bridge that is carefully designed, properly built, well maintained and not seriously overloaded is indefinitely long. · Modification demolition and repair- during bridge design provision for modification such as widening to accommodate extra lanes is possible. In bridge building detachable structures are used and are either welded or bolted. This means that when
  • 10. the bridge is no longer needed the girders can be detached into manageable sizes and recycled which is beneficial in terms of sustainability. In case of a section of the bridge worn out it is easy to detach that section and replace or repair it. Disadvantages of the beam and slab with ladder deck · Maintenance cost of the structure is high. This is because once steel is repaired it has to be repainted and also anticorrosion applications has to be done on the part worked on. Some common examples of steel preparations include: dry abrasive blasting, water blasting, coal tar coating, painting and alloying. These protecting methods are expensive and also restricted by practical limitations such as accessibility, location and time in case of maintaining an already erected member (Gordon, and May 2007). · Steel is not fire proof and in incidences of fire the structure is damaged. Exposing steel to high temperatures it loses its properties. Steel structures strength reduces at high temperatures incase of fire. Heat conductivity of steel is high which makes it contribute in spreading the fire. Fireproof coating of steel involves expanded mineral coating, concrete and intumescent materials. Gypsum blocks and clay tiles may be used to protect steel from heat. These enclosures are expensive and require regular maintenance. · Buckling-increase in the length of steel in use increases the chances of buckling of the steel, high temperatures also weakens the steel making it susceptible to buckling. · Fatigue and fracture- during loading of the steel structure, large variations in tensile strength expose steel to excessive tension. This reduces the overall strength of the structure making it susceptible to brittle fracture when its limit is exceeded. This also makes the steel susceptible to buckling. To counter this, steel needs to be stiffened. Steel columns are added to counter balance which makes the structure very expensive to maintain. · The bridge can be susceptible to sagging- the bridge has no
  • 11. weight transfer occurring on support structure of the beam, this means heavy weight being applied at a specific point repeatedly can lead to sagging at that point. This can lead to bridge collapsing with time if no support and maintenance is carried out. · The bridge weakens as it gets old The weight from the deck leads to wear and tear of the bridge support. · Beam bridge has no aesthetic value compared to arch bridges Beam bridges are simply cheap and effective; their building does not get around basic aesthetics of its construction. · Beam has limited placement options This is seen in water ways where large ships are required to pass. The beam bridge will not be applicable. · The deck span width of a beam bridge is limited. Most beam supports two lanes of traffic. For more lanes there will be two bridges built instead of one. · Beam bridges offer little flexibility The beam bridges are not designed to handle difficult atmospheric conditions. Cases of high wind conditions vehicles in a beam bridge experience movement when crossing the bridge. Also, the wind accelerates wear and tear on the bridge supports. Arch bridges The bridges structural elements are curved members that carry loads. In this compressive force act at the centroid of each element of the arch. In some cases, arch bridges also carry asymmetric loading and point loading, carried by ribs by bending (Lu, Usami and Ge, 2004). This is seen in some arch bridges like the masonry bridge when line of thrust is displaced from its mean path under dead load. The shape of the true arch can is seen as the inverse of a hanging chain between abutments. The arch bridge is usually subjected to multiple loading that is dead load, live load and temperature all of which produces bending moment stresses in
  • 12. the arch rib that generally less compared to the axial compressive stress (Cai, Xu, Feng & Zhang, 2012). The arch bridges are generally competitive with the other bridges though their cost may be a bit higher for the same span and are chosen for their aesthetic value. Construction sequence In arch fabrication one factor considered is stiffening, should the arch be stiffened longitudinally or not. Considering loss of efficiency when thin plates are used b/t>24 and the additional fabrication cost of stiffened panels. Arches are normally fabricated from weathering steel; the exterior is painted and interior left unpainted. Tubes are normally used and are left sealed or vented with provisions for drainage. Bracing between the arches can take a number of forms, and can even be omitted in small to medium spans (Lonetti, Pascuzzo & Aiello, 2019). Tubes are commonly used, and are generally too small for man access. They can either be sealed, or vented into the arch boxes with provision for drainage. Note that hot rolled sections are not available in weathering steel. Hangers are also applied to support the bridge. The hangers may take the form of round bars. The hangers require to be placed at closer centres since they are of lower strength. Ropes locked coils are also applicable for arch bridges just like for the cable stayed bridges. A steel orthotropic deck is made or even a concrete one though concrete pose problems when interacting with tensions developed in the tie beam. A ladder deck may be used for support with cross girders. Arch shape Parabolic arch is the best shape for structural efficiency. When uniform loading, only axial forces act on the members. Addition of tie beam contributes to stiffness of the system which brings about some moments around the arch springing. Circular arch have greater bending moments in the arch members. Influence lines
  • 13. Maximum axial forces are generated when the whole span is loaded, however maximum bending will occur when just part of the span is loaded. Example of an influence line for bending in the arch is given below. · Influence lines · Influence line for axial force in arch member · Influence line for force in a hangerIn studying influence line, there are both positive and negative parts. The influence line for a vertical hanger usually comprises a single positive peak as shown above right. Loading In designing for loading, dead loads carry a large portion of design stresses for main elements thus its necessary to allow fully for the erection method. This applies to bending in the arch, locked in bending moments which is controlled by adjusting hanger’s length. Special vehicles are chosen to suit influence lines since loaded lengths and positions of tandem axles are different and changing. Aerodynamic instability is minimal but for bridges with long spans it is necessary for wind tunnel tests. Inter arch bracing designing is done with consideration of wind loading. Accidental loss of a hanger is also considered in arch bridge design. This is to prevent collapse of the whole span in case of such an incidence. Hangers should be routinely inspected and replaced. Arch/ tie connections Plating arrangement is confirmed by some local finite element modelling. Careful considerations are given to how fabrication of the pieces is done for efficiency and also to cut on cost. Hangers As a rule of thumb, cables are best sized under SLS loading that is limiting tensile stress to 45% of breaking load. The manufacturers can provide data on various forms of ropes, strands and bars. This ensures that under accidental loss of a
  • 14. hanger the remaining hangers can work at higher stress level (Lonetti, Pascuzzo & Aiello, 2019). Cable sockets are made such that their fixings are sized with their strengths exceeding the breaking load of cables. Hangers can be terminated inside the arch. Though internal connections require installation and subsequent inspection and maintenance inside a confined place. Hangers are adjusted to allow for geometrical tolerances between arch and tie and for initial stressing and subsequent adjustments. Internal hanger connection Splices The splices can be bolted or welded. Welding is considered for its efficiency in terms of design since no loss in section from bolt holes occurs. Fabrication process An arch box is made comprising four plates joined along their edges. The weld can be an internal fillet weld plus an external part penetrating weld. This is because shear is generally low in arches. The fabricator may add ring frames at the ends to maintain the square shape. Butt weld is used to join arch and tie beam units. The welding sequence must be adhered to or else cracking may be experienced. Erection Method used is determined by the size of bridge, type, obstacle to be closed and other side conditions. Site accessibility, the cranes available for lifts is also considered. Support availability and necessity is also considered. Advantages of arch bridges · Arch bridges can be constructed from any material- most modern arch bridges are constructed with steel and concrete. Materials such as stones when properly build can last long in
  • 15. arch bridges. Aluminium has also been used to build arch bridges. · Arch bridges can span greater distances- the arch bridges are mostly constructed where there is long distance required to span with the structure. This design option often goes further between two points of vertical support than a straight beam because of the way it handles downward load vectors. This makes the bridge to be in a position to carry more load than horizontal support designs. · The arch design provide support without distorting over time. The half circle shape of the arch bridge ensures that no distortion happens downward when load is applied. This applies to both dead load and live loads. This feature reduces greatly the cost of long-term maintenance of the bridge since consistency of the structure is maintained. · The arch bridge is stronger than other bridges of the same span In case of something heavy passing over the bridge its weight will modify the bridge with a downward sagging force. The support columns weight is transferred to the entire structure with consistency. Equal displacement in the bridge reduces incidences of wear and tear reducing maintenance cost. The bridge is able to handle thermal and user change effectively. · The arch bridge becomes stronger with age With time compression force acting on the bridge acts to flatten it. This gives it added strength. As the arch bridge gains U shape with less rounding, weight is distributed better to the deck, abutments which provide more stability in the crossing surface. · The arch bridge adapts to local environmental factors better The shape allows more water to pass under it compared to straight bridge in case its build over a river, this reduces chances of the bridge being swept away. · Multiple arches can be built to provide more stability With multiple arches built and tied to each other, a stronger
  • 16. deck that can handles a high level of traffic vehicles can be built. This also increases ability of the bridge to handle most environmental conditions. · The arch bridges provide a variety of forms that it can take. Designers when thinking of the aesthetics of the bridge have many options to choose from. They can choose a lighter, thinner design with trussed arch, masonry arch, equilateral points, parabolic, elliptical and Tudor design elements. Disadvantages of arch bridges · Tie girders have to be constructed before the arch ribs can function compared to the cable stayed bridge where deck elements and cables are erected simultaneously during the construction process. · The arch bridges require regular maintenance Flexibility of the arch bridges makes them susceptible to cracking and tearing when exposed to harsh conditions. This means regular inspections are require to ensure the structure is intact. To ensure that the supports are distributing weight as require to the abutments, maintenance have to be regularly done. Even modern materials wear with time, the structures have to be constantly inspected to ensure intervention and repair is done on time. · The arch bridge is expensive Building of arch bridges is labour intensive and it also takes more time. In addition to that the level of expertise require is more due to its complexity in structure. To obtain high quality bridge material quality is also require meaning high Quality Bridge require more expensive material. · Arch bridge has to be built in grounds that can support them. Ground on which the arch bridge is built must be in a position to hold the forces that will be distributed along the bridge up to the abutments. Modern bridges are using materials that can tolerate pressure allowing the bridge to be built on weaker grounds. · Arch bridges have limited span By nature, the longer the arch the weaker it is. This means that
  • 17. arch have starting and end points unlike other designs. This forces the designer to use a lot of reinforcing material in case of a long arch or to build several arches to cover the span of the bridge. When the ends of arch bridge are too far spaced from one another, weight transference reduces with distance. The structure also weakens when tension and radius are added. · Arch bridges are difficult to build. In designing the bridge, a lot of factors have to be considered, this makes the design work challenging. Building them is also time consuming and they are labor intensive making them expensive to build. To design the bridge the designer must understand interior and exterior pressure that the abutments must handle. Enough strength in material and supports processes for sufficient weight transfer must be observed. · The arch bridges require stronger supports The structural integrity of the arch bridges to a great extent is determined by how sturdy the abutments are. This contribute to long time and cost used in building the bridges. · Constraint in locations The bridge requires solid and stable supports on both sides. There must be two placement points regardless of the bridge span, that are successful in their support. Though modern materials can withstand more tension and stress, the bridge must be two sided. · Arch bridges need additional support This kind of bridges require more side support than other bridge types due to nature of settling and movements that occur within the structure. Artificial pillars provide a finite amount of strength which is not sufficient to reach the weight tolerance necessary for the bridge. · Excess flexibility on the arch bridge For the two-hinged and three-hinged arch bridge flexibility can greatly benefit the surrounding communities where thermal changes are frequent. In some design flexibility of the arch is too much for the deck to handle, this happens if too much movements are allowed especially in different directions
  • 18. simultaneously. This can lead to the bridge failure. The arch design has to be perfect in design for it to work as intended. The design of the bridge must be perfect for the weight distribution to be balanced the strength of the steel, concrete and other building material must be correct for the structure to stand. Discrepancies may create weaknesses that are too difficult to overcome. Bridge selection For this project beam and slab with ladder deck was selected. This is because they are the most cost-effective considering fabrication and erection. The bridge is supposed to be built on a land with limited space, this means excessive supports like would be required in arch bridges can not be made. This makes the ladder deck bridge most suitable for the section. The equipment to use for erection of the bridge must also be considered. The ladder deck only require space for the crane to place the girders. Minimum time is provided for interrupting the motor way where the bridge will be placed. This means a bridge that will require minimum time to erect and complete the operation. The only operation of ladder deck bridge that will interrupt the motor way is during placing of the girder. The other operations can be carried on with minimum interruption of the motor way. · From this the most suitable choice for our bridge is the ladder deck. The bridge will have a length of 50m and the width will be 14m. It will use the ladder deck with main girder space been 4m. This means the girder will have a spacing of 3m and overhang of 3m on both sides. The bridge framing plan has cross girder with uniform spacing of 6m which are governed by the construction requirements in positive bending and moments redistribution requirements in negative bending. The bridge will have a cross section as shown
  • 19. The bridge will have provisions for water, gas and cable passage beneath the foot path as per the drawing. The bridge will be subjected to Dead load and live load In live load the bridge will be subjected to a load 5kN/ Assume a vehicle of 600kN/ 1.2m wheel spacing where each wheel carry 150kN/ The vehicle is in constant motion thus the load is shifting along the span of the bridge (Yousif, Z., & Hindi, 2007). During design the bending moments and shear force are considered. Bending moments increases as the vehicle moves toward bridge midpoint as shown in the figure The shear force on the bridge is highest at bridge support and reduces as the weight shifts toward bridge midpoint. This is as illustrated below The bridge will being a two-lane bridge will have 3 notion lines which are line where weight is experienced 9m/3=3 notion lines with foot paths on both sides The deck will be ladder deck The cross girder spacing will be 4m apart. Since the girder used are 3 the bridge will be a double ladder deck. The plate girder design
  • 20. The depth rule of thumb will be used span 15 to 20 The full length is 50m m Design calculations Assume concrete thickness 250mm Force exerted by concrete will be The bending moments representation will be Foot path notion lane 1 notion lane 2 foot path 2m 5m 5m 2m Notion load is = Load calculated as knife edge Foot way is From these total footway loads is Notion lane is The bending moment will be as follows 62.45kN/m 79.35+810kN/m 79.35+810kN/m 62.45kN/m Maximum bending moments occurs at the centre due to symmetry Bending moments= Design for wind which subjects a load of 1kN/m2 With a deck web of 1.5m and wind factor 1.7 the wind load can
  • 21. be obtained as This value is less than bending moments and so we ignore it in the designing of members The total bridge length will be 50m The web depth is = From the student guide for depth Use a value slightly lower than 1.7m here we take 1.6m Flange width = = Here we choose flange width of 500mm which is within the range The top flange must not always be equal to the bottom flange The bottom flange can be taken to be slightly bigger =650mm 5oomm 1600mm 650mm Udl= Bending moment= = Using steel of grade 355mm At point yy= Taking yy=2Ah T=44.56mm we take 50mm H approx. h actual
  • 22. Web takes shear force which is= Assuming allowable shear stress is 355n/mm2 Area required= The web width is = Web width will be This length and thickness the girder may buckle but to a small extent. Approximating using radius of gyration Assuming 25mm thickness This value in relationship to the thickness and load is not likely to buckle as it is on the limit of local buckling Section classification Top flange Bottom flange This lies within class 3 for grade 355 which is elastic Had we used 25 this would fall in class 4 and would have been susceptible to local buckling Taking web to have 20mm thickness 40 20 1500mm 40mm From parallel axis theorem Iyy=31164x106mm4 Y=727mm Depth of web in compression This falls within the range for class 3 which will not buckle >41.7
  • 23. Design for bending The beam is simply supported which means the top flange is under stress Stress in outer flange can be calculated as 354.5<355 which is tolerable Bottom flange will be 295.2<355 which is tolerable Therefore, a thickness of 40mm for the flange and 20mm for the web is tolerable Confirming our case with design for shear Effect of flange in design for shear stress is ignored Consider the case below a is the spacing for stiffener welded on main girder web, they ack to reduce length over which buckling can occur. Calculating for a case where stiffeners are only applied at the ends of the bridge = Shear stress equation form simplified guide For grade 355 steel Reduction factor x=0.47 Web shear capacity ==2661kN Actual =702kN Capacity of2661kN
  • 24. References Bot, S. R. (2003). U.S. Patent No. 6,568,139. Washington, DC: U.S. Patent and Trademark Office. Cai, J., Xu, Y., Feng, J., & Zhang, J. (2012). Effects of temperature variations on the in-plane stability of steel arch bridges. Journal of Bridge Engineering, 17(2), 232-240. Earls, C. J., & Shah, B. J. (2002). High performance steel bridge girder compactness. Journal of constructional steel research, 58(5-8), 859-880. Gordon, S. R., & May, I. M. (2007, March). Precast deck systems for steel-concrete composite bridges. In Proceedings of the Institution of Civil Engineers-Bridge Engineering (Vol. 160, No. 1, pp. 25-35). Thomas Telford Ltd. Lonetti, P., Pascuzzo, A., & Aiello, S. (2019). Instability design analysis in tied-arch bridges. Mechanics of Advanced Materials and Structures, 26(8), 716-726. Lu, Z., Usami, T., & Ge, H. (2004). Seismic performance evaluation of steel arch bridges against major earthquakes. Part 2: Simplified verification procedure. Earthquake engineering & structural dynamics, 33(14), 1355-1372. Shim, C. S., Lee, P. G., & Chang, S. P. (2001). Design of shear connection in composite steel and concrete bridges with precast decks. Journal of Constructional Steel Research, 57(3), 203- 219. Vayas, I., & Iliopoulos, A. (2013). Design of steel-concrete composite bridges to Eurocodes. CRC Press.
  • 25. Yabuki, N., Lebegue, E., Gual, J., Shitani, T., & Zhantao, L. (2006, June). International collaboration for developing the bridge product model IFC-Bridge. In Proc. of the 11th Int. Conf on Computing in Civil and Building Engineering. Yousif, Z., & Hindi, R. (2007). AASHTO-LRFD live load distribution for beam-and-slab bridges: Limitations and applicability. Journal of Bridge Engineering, 12(6), 765-773. Zheng, Y., Taylor, S., Robinson, D., & Cleland, D. (2010). Investigation of ultimate strength of deck slabs in steel-concrete bridges. ACI Structural Journal, 107(1). Society and Social Interaction Roles and Status Role: a pattern of behavior expected of someone who has a certain social status or who performs a particular social function Status: a measurement of someone’s social value that allows them to experience certain responsibilities and benefits according to their rank or role in society · Ascribedstatus: the status outside of an individual’s control, such as sex or race · Achievedstatus: the status a person chooses, such as level of education or income Rolestrain: stress that occurs when a role requires too much from someone Roleconflict: occurs when the roles associated with one status clash with the roles associated with a different statusSocialization Socialization: the process of learning and internalizing the values, beliefs, and norms of a social group to behave in a way that society finds acceptable · Socialization “describes the ways that people come to understand societal norms and expectations, to accept society’s beliefs, and to be aware of societal values” (p. 94). Theories of Self
  • 26. Self: our personal identity that is separate and different from all other people · Cooley theorized that the self is developed through others’ perceptions; we view ourselves through the eyes of others. · Erikson theorized that the self is formed over eight stages of development throughout a lifetime. · Mead theorized that the self is developed through social interaction; children learn it through role-play. · Kohlberg theorized that the self is shaped through moral development to determine what behaviors are “good” versus “bad.” · Gilligan theorized that the self is developed through moral development with a gender bias. Nature vs. Nurture Nature: behavioral traits are explained by genetics; our dispositions and characteristics are inherited at birth instead of learned Nurture: relationships and environmental factors influence our behavior as we grow up; the self is learned from our interactions with agents of socialization Agents of Socialization Agentsofsocialization: social institutions that transmit values, norms, and beliefs · Family – the first and most significant agent of socialization in all societies; family teaches us basic values and norms that shape our identities · Peers – people similar in age and status who provide different social skills than the family; peers remain significant to socialization from childhood through adulthood · School – place where children are provided with education to become formally socialized in how to mix with others and learn the social behaviors that will be important later in life · Media – mass distribution of generic information that influences social norms on a wide scaleMarriage and Family
  • 27. Marriage: a legally recognized contract between two people who typically have a sexual relationship and an expectation of permanence about their relationship Family: socially recognized groups of individuals who share an emotional connection and may be related by blood, joined by marriage, cohabitating in the same home, or adopted into the family; the basic economic social unit of society Nuclear family: two married parents with children living in the same household Extended family: a household that includes at least one parent and child, as well as other relatives like grandparents, aunts, uncles, or cousins Single-parent family: only one parent in a household caring for children; number of single-parent families in the U.S. has been increasing Blended family: parents have children from previous relationships, but all the members come together as one family unit Cohabitation: when a couple lives together without being married and may have a sexual relationship; practiced by an estimated 7.5 million people The U.S. Census Bureau reported that the number of households of same-sex couples has increased by 50 percent since 2000; 25- 42% of these same-sex couples in each state are also married. Theoretical Perspectives on Marriage and Family · Functionalist perspective · Families function to stabilize society, and members within a family function in certain roles for the benefit of the family; families also teach children their social roles that help society continue to function. · Conflict theorist perspective · Families consist of people with varying levels of power, leading to power struggles over family status roles, often associated with domestic responsibilities. · Symbolic interactionist perspective
  • 28. · Family and the roles within a family group symbolize different meanings to different people; their meanings continue to change because they are socially constructed through interaction with others.Religion Religion: a system of beliefs, values, and attitudes about what a person holds to be sacred or spiritually significant, along with the practices or rituals associated with those beliefs Theoretical Perspectives on Religion · Functionalist perspective · Religion functions in society to create a place for groups to network with others who share values and beliefs, and to offer each other emotional comfort and support during times of crisis. · Conflict theorist perspective · The institution of religion maintains social inequalities when religiously powerful people concentrate wealth away from others by dictating beliefs and practices that lead believers to accept circumstances as they are. · Symbolic interactionist perspective · Beliefs and experiences are only sacred symbols if the individuals interacting in everyday society consider them sacred.Education Education: a social institution that teaches knowledge, skills, and judgments according to cultural norms to the children in a society Theoretical Perspectives on Education · Functionalist perspective · Education is a highly important social institution that functions primarily to socialize children, provide social control, offer paths to higher levels of social placement, and to transmit culture to prepare them to be successful in society. · Education also has latent, or secondary, functions that provide students with a place to interact with others, integrate with different social groups, foster self-esteem and patriotism, and to learn about social issues and how to cooperate with each other.
  • 29. · Conflict theorist perspective · The public education system reinforces social inequalities due to an uneven distribution of resources between groups; conflict arises from differences in class, gender, race, or ethnicity that continue to track working-class students away from opportunities for more wealth or prestigious social roles. · Symbolic interactionist perspective · Individuals can be labeled according to their intelligence, aptitude, or academic accomplishments by their teachers or other social groups in power; these labels can be adopted by others in the school, impacting someone’s schooling through their everyday interactions. Using This Presentation Template Instructions for each slide are given in the speaker notes section of the slide. Be sure that your PowerPoint screen view is set up to show speaker notes. General Reminders: Use brief bullet points on each slide to highlight main ideas. Remember to cite and reference any text or paraphrased material that you use to complete this presentation. Longer sentences with detailed information should go into the section for speaker notes below the slide. Use correct spelling and grammar. Include citations in APA format as needed. Remember to replace prompts and instructions with your own content. Delete this slide before submitting your presentation. Instructions: Read the reminders on this slide before completing this presentation template. Delete this slide before submitting your presentation. 1
  • 30. Socialization and Self-Identity < Student Name > < Instructor Name > < Date Submitted> SOC/100: Introduction to Sociology Instructions: The introduction slide should include: a title, the course number and title, your name, your instructor’s name, and the date that you submit the assignment. The presentation title, course number, and course title have been completed already. Please add your name, instructor’s name, and date in the indicated area. When finished, delete these instructions. Speaker notes are not necessary for this slide. 2 Personal Status Ascribed status Definition: < Add your text here> Examples: < Add your text here> < Add your text here> < Add your text here> Achieved status Definition: < Add your text here> Examples: < Add your text here> < Add your text here> < Add your text here> Instructions: Complete this slide by defining ascribed and
  • 31. achieved status and giving at least three examples of each type of status. Then delete these instructions and replace with speaker notes that represent in complete sentences what you would say about the slide if you were to give the presentation in person. 3 Personal RolesMy Current RolesAscribed or Achieved?< Add your text here>< Add your text here>< Add your text here>< Add your text here>< Add your text here>< Add your text here>< Add your text here>< Add your text here> Instructions: Complete this slide by listing four of your current roles that are distinct parts of your self-identity. Indicate whether each role is ascribed or achieved. Then delete these instructions and replace with speaker notes that represent in complete sentences what you would say about the slide if you were to give the presentation in person. 4 Role Conflict & Strain ROLE CONFLICT Definition: < Add your text here> Example Scenario: < Add your text here> ROLE STRAIN Definition: < Add your text here> Example Scenario: < Add your text here> Instructions: Complete this slide by defining role conflict and role strain. Give at least one example of a scenario that
  • 32. illustrates each concept. Then delete these instructions and replace with speaker notes that represent in complete sentences what you would say about the slide if you were to give the presentation in person. 5 My Role Conflict or Role Strain < Add your text here> Instructions: Complete this slide by providing at least one example of your personal experience with either role conflict or role strain. Then delete these instructions and replace with speaker notes that represent in 3-4 complete sentences what you would say about the slide if you were to give the presentation in person. 6 My Socialization Influences < Add your text here> < Add your text here> < Add your text here> Instructions: Complete this slide by identifying the top three social agents or institutions that have influenced your socialization. Then delete these instructions and replace with speaker notes that represent in 5-7 complete sentences how these social agents or institutions have impacted your life, i.e., what you would say about the slide if you were to give the presentation in person. 7 Theory of My Socialization Process Sociological theory that best describes my socialization process:
  • 33. <Add your text here > < Add your text here> Instructions: Complete this slide by identifying the sociological theory that best describes your socialization process: functionalism, conflict, or symbolic interactionism. Add at least one bullet point to summarize why you chose this theory. Then delete these instructions and replace with speaker notes that represent in 5-7 complete sentences what you would say about the slide if you were to give the presentation in person. 8 Influences on Socialization <Add your text here> <Add your text here> <Add your text here> Instructions: Complete this slide by adding bullet points to summarize how social groups and institutions contribute to an individual’s socialization process. Then delete these instructions and replace with speaker notes that represent in 3-4 complete sentences what you would say about the slide if you were to give the presentation in person. 9 Socialization Across Lifespan <Add your text here> <Add your text here> <Add your text here>
  • 34. Instructions: Complete this slide by adding bullet points to summarize how an individual’s socialization process develops and changes throughout the course of a lifetime. Then delete these instructions and replace with speaker notes that represent in 3-4 complete sentences what you would say about the slide if you were to give the presentation in person. 10 References Griffiths, H., Keirns, N., Strayer, E., Cody-Rydzewski, S., Scaramuzzo, G., Sadler, T., Vyain, S., Bry, J., & Jones, F. (2015). Introduction to sociology (2nd ed.). OpenStax College, Rice University. < Add your text here > < Add your text here > Instructions: A reference to the course textbook is included in APA format. If you cited any other articles, websites, or image graphics from the internet on your slides, be sure to add a reference citation in APA format to this list. See the University Library’s Center for Writing Excellence and Reference and Citation Generator for help with reference formats. When finished, delete these instructions. Speaker notes are not necessary for this slide. 11 What is a Bridge? You need inspiration…perhaps!
  • 35. A bridge is just a Beam! Functional! Timber sleeper bridge Pembrokeshire coast path Rock and timber pole bridge Orgiva - Spain Clapper Bridge Dartmoor Queen’s College Mathematical Bridge
  • 36. West Quay Footbridge, Southampton The ‘Horn’ Bridge Bristol Girder and Frame Bridges The Plate Girder
  • 37. Tenby - rail bridge Plate girder - a deep beam Tenby - rail bridge Plate girder - a deep beam Two flanges One web 4 Fillet welds The Plate Girder
  • 38. Composite Plate Girder Bearing stiffener Composite Precast Planks Composite Beam Innovation… The PreCoBeam (Prefabricated CompositeBeam) solution is a new bridge construction method. It is an example of an economic bridge solution using hot-rolled beam sections and a high degree of prefabrication. The method employs a hot-rolled steel beam section, oxycut
  • 39. longitudinally into two T-sections with a special shape. This shape of the web works as a continuous shear connector, allowing shear connection between steel profile and the concrete slab without the use of welded shear studs, and therefore without any site welding. Composite Beam Innovation… DLR London Continuous - haunched plate girder Note: Bearing stiffener DLR London Plate girder Girder cross bracing Finite Element Modelling – Bridge Structure Predicted deflections under load (exaggerated scale) Finite element modelling is being used to analyse the behaviour of this complex structure under static, dynamic and accidental loading.
  • 40. The Box Girder Box Girder Forms Open top - ‘bathtub’ - used with composite concrete deck Trapezoidal box - all steel Rectangular box - all steel Avonmouth - continuous - haunched - twin steel box
  • 41. Avonmouth Site visit ‘98 Inside the Box ‘Bathtub’ Box Inside another Box Inside another Box! The Steel Box Portal Luxembourg - steel box portal
  • 42. Luxembourg - steel box portal Twin steel box construction The Lattice Girder (or Truss) Hotwells Footbridge
  • 43. Bristol SFD BMD Deventer - rail bridge Warren truss Amberley Footbridge Virendeel girder
  • 44. The Arch Calatrava - ‘sickle arch’ Salobreña – Sunny Spain! Salobreña – Sunny Spain!
  • 45. Compression rib Tension hangers Deck Tension Tie Slough Footbridge - tied arch Enschede road bridge - tied arch Wales - River Usk - lattice arch Bristol - lattice arch Garabit viaduct
  • 46. Garabit viaduct Garabit viaduct Birchenough Bridge Zimbabwe 1935 329 m Victoria Falls Bridge – Zambezi River 1905 Cable-stay Calatrava - Alamillo cable-stay Puente de Alamillo Calatrava
  • 47. Calatrava - ‘Trinity’ - Salford The Oresund ridge Denmark Rotherhithe Bridge, London – Concept Design Proposals Second Severn Crossing Dual-plane ‘Harp’ system Deck can be more flexible than in a suspension bridge. The load path is shorter and stiffer.
  • 48. Plate girder or lattice girder Plate girder or lattice girder Concrete deck slab Cable – stay deck construction: A simple ladder arrangement of beams… Edge stringer Cross girders Deck span
  • 49. Cable-stay at cross girder locations - Not necessarily at each cross girder - Deck erected in pre-fabricated sections Cable stays! Rhine - Cable stay Cambridge Cycleway Cable-stay and warren truss ‘tube’
  • 50. Bathurst Basin Footbridge Bristol The Wye Bridge The Wye Bridge…... Single plane - ‘Harp’ system Quite uncommon - requires a deck similar to a suspension bridge to provide adequate torsional stiffness. The Wye Bridge…... Cable-stay = ‘Stiff’ Load Path
  • 51. The Wye Bridge…... Internal Forces Tension Compression Compression Compression In contrast to the suspension bridge, significant compressive forces develop in the deck. These are greatest at the pylon locations. The deck is relatively flat. Salobreña – Sunny Spain! Single plane hanger system – requires a torsionally stiff deck Temple Meads Footbridge
  • 52. Temple Meads Footbridge Temple Meads Footbridge Lateral bracing Temple Meads Footbridge Temple Meads Footbridge London – somewhere…. Czech Republic – somewhere… Portland Atrium - fink truss
  • 53. The Fink Truss - a type of cable stay system Suspension The Severn Bridge ...under the Severn Bridge
  • 54. Suspension = ‘Flexible’ Load Path The deck of a suspension bridge is curved in elevation and acts in bending, shear and torsion. Compression is not significant compared to cable-stay bridges. Tension Tension Compression Internal Forces
  • 55. Modern Suspension bridges - typically use steel box girder deck construction Box Girder - torsionally stiff The Chirundu Bridge - Zambezi River between Zambia and Zimbabwe
  • 56. Transport and Erection Transport and Erection Student guide to steel bridge design Corus Construction Services & Development 02
  • 57. Contents 1 Introduction 1.1 General 1.2 Basic features of bridges 2 Forms of steel bridge construction 2.1 Beam bridges 2.2 Arch bridges 2.3 Suspension bridges 2.4 Stayed girder bridges 2.5 Advantages of steel bridges 3 Composite plate girder highway bridges 3.1 General layout 3.2 Girder construction 3.3 Girder erection and slab construction 3.4 Scheme design 3.5 Design code checks 4 Material properties and specifications 5 Corrosion protection 6 Concluding remarks 7 References and further reading Corus gratefully acknowledges the assistance given by the Steel
  • 58. Construction Institute in compiling this publication. Introduction 1 Introduction Bridges are an essential part of the transport infrastructure. 03 1.1 General A bridge is a means by which a road, railway or other service is carried over an obstacle such as a river, valley, other road or railway line, either with no intermediate support or with only a limited number of supports at convenient locations. Bridges range in size from very modest short spans over, say, a small river to the extreme examples of suspension bridges crossing wide estuaries. Appearance is naturally less crucial for the smaller bridges, but in all cases the designer will consider the appearance of the basic elements, which make up his bridge, the superstructure and the substructure, and choose proportions which are appropriate to the particular circumstances considered. The use of steel often helps the designer to
  • 59. select proportions that are aesthetically pleasing. Bridges are an essential part of the transport infrastructure. For example, there are more than 15,000 highway bridges in the UK, with approximately 300 being constructed each year as replacements or additions. Many of these new bridges use steel as the principal structural elements because it is an economic and speedy form of construction. On average, around 35,000 tonnes of steel have been used annually in the UK for the construction of highway and railway bridges. The guide describes the general features of bridges, outlines the various forms of steel bridge construction in common use, and discusses the considerations to be made in designing them. It describes the steps in the design procedure for a composite plate girder highway bridge superstructure, explaining how to choose an initial outline arrangement and then how to apply design rules to analyse it and detail the individual elements of the bridge. Reference is made to simplified versions of the Structural Eurocodes for bridge design, which are available for student use (see Ref.1 on page 31). In addition, the guide outlines material specification issues and the various approaches to corrosion protection.
  • 60. Above: Renaissance Bridge (Photo courtesy of Angle Ring Co.), Bedford, England Opposite: Clyde Arc Bridge, Glasgow, Scotland Front cover: Hulme Arch, Manchester, England 04 1.2 Basic features of bridges Superstructure The superstructure of a bridge is the part directly responsible for carrying the road or other service. Its layout is determined largely by the disposition of the service to be carried. In most cases, there is a deck structure that carries the loads from the individual wheels and distributes the loads to the principal structural elements, such as beams spanning between the substructure supports. Road bridges carry a number of traffic lanes, in one or two directions, and may also carry footways. At the edge of the bridge, parapets are provided for the protection of vehicles and people. The arrangement of traffic lanes and footways is usually decided by the highway engineer. Traffic lane and
  • 61. footpath widths along with clear height above the carriageway are usually specified by the highway authority. Whilst the bridge designer has little influence over selecting the layout and geometry of the running surface, he does determine the structural form of the superstructure. In doing so, he must balance requirements for the substructure and superstructure, whilst achieving necessary clearances above and across the obstacle below. Rail bridges typically carry two tracks, laid on ballast, although separate superstructures are often provided for each track. Railway gradients are much more limited than roadway gradients and because of this the construction depth of the superstructure (from rail level to the underside or soffit of the bridge) is often very tightly constrained. This limitation frequently results in ‘half through’ construction (see Section 2.1). Railway loading is greater than highway loading and consequently the superstructures for railway bridges are usually much heavier than for highway bridges. Footbridges are smaller lighter structures. They are narrow (about 2m wide) and are usually single span structures that rarely span more than
  • 62. 40m. There are a number of forms of steel footbridge (see Ref.4 on page 31), although they are outside the scope of this guidance publication. Substructure The substructure of a bridge is responsible for supporting the superstructure and carrying the loads to the ground through foundations. 05 To support the superstructure, single span bridges require two ‘abutments’, one at each end of the bridge. Where the bearing strength of the soil is good, these abutments can be quite small, for example a strip foundation on an embankment. Foundations on poor soils must either be broad spread footings or be piled. The abutments may also act as retaining walls, for example to hold back the end of an approach embankment. Multiple span bridges require intermediate supports, often called ‘piers’, to provide additional support to the superstructure. The locations of these supports are usually constrained by the topography of the ground, though where the superstructure is long the designer may be able to choose the number and spacing of piers for overall
  • 63. economy or appearance. Intermediate supports are generally constructed of reinforced concrete. Integral construction Traditionally, movement (expansion) joints have been provided at the ends of the superstructure, to accommodate expansion/contraction. Experience in recent years has been that such joints require on-going maintenance, yet they inevitably leak and result in deterioration of the substructure below the joint. For bridges of modest overall length, it is now common to use integral construction, with no movement joint. In its simplest form, the ends of the superstructure are cast into the tops of the abutments. Integral construction requires the consideration of soil- structure interaction and is likely to be beyond the scope of a student project. Introduction Above: Docklands Light Rail Bridge, London, England. Forms of steel bridge construction 2 Forms of steel bridge construction
  • 64. Structural steelwork is used in the superstructures of bridges from the smallest to the greatest. Steel is a most versatile and effective material for bridge construction, able to carry loads in tension, compression and shear. Structural steelwork is used in the superstructures of bridges from the smallest to the greatest. There is a wide variety of structural forms available to the designer but each essentially falls into one of four groups: • beam bridges • arch bridges • suspension bridges • stayed girder bridges The fourth group is, in many ways, a hybrid between a suspension bridge and a beam bridge but it does have features that merit separate classification. The following sections describe the range of forms of steel and composite (steel/concrete) bridge that are in current use, explaining the concept, layout and key design issues for each type. 06 Below left: Trent Rail Bridge, Gainsborough, England. Opposite: Severn Bridge, Bristol, England.
  • 65. Forms of steel bridge construction 08 2.1 Beam bridges Beam and slab bridges A beam and slab bridge is one where a reinforced concrete deck slab sits on top of steel I-beams, and acts compositely with them in bending. There are two principal forms of this beam and slab construction – multi-girder construction and ladder deck construction. Between them, they account for the majority of medium span highway bridges currently being built in the UK, and are suitable for spans ranging from 13m up to 100m. The choice between the two forms depends on economic considerations and site-specific factors such as form of intermediate supports and access for construction. Multi-girder decks In multi-girder construction a number of similarly sized longitudinal plate girders are arranged at uniform spacing across the width of the bridge, as shown in the typical cross section in Figure 1 below.
  • 66. The girders and slab effectively form a series of composite T-beams side-by- side. The girders are braced together at supports and at some intermediate positions. For smaller spans it is possible to use rolled section beams (UKBs), but these are rarely used today for bridges: plate girders are almost always used. Typically, plate girders are spaced between about 3m and 3.5m, apart transversely and thus, for an ordinary two-lane overbridge, four girders are provided. This suits an economic thickness of the deck slab that distributes the direct loads from the wheels by bending transversely. Ladder decks An alternative arrangement with only two main girders is often used. Then the slab is supported on crossbeams at about 3.5m spacing; the slab spans longitudinally between crossbeams and the crossbeams span transversely between the two main girders. This arrangement is referred to as ‘ladder deck’ construction, because of the plan configuration of the steelwork, which resembles the stringers and rungs of a ladder. A typical cross-section of a ladder deck bridge is shown in Figure 2. The
  • 67. arrangement with two main girders is appropriate (and economic) for a bridge width up to that for a dual two-laneFigure 1: Cross-section of a typical multi-girder deck bridge. Footway Steel girder Surfacing Waterproofing Concrete slab FootwayTraffic lanes carriageway. Wider decks can be carried on a pair of ladder decks. For both deck types, the use of plate girders gives scope to vary the flange and web sizes to suit the loads carried at different positions along the bridge. However, the resulting economies must be weighed against the cost of splices. Designers can also choose to vary the depth of the girder along its length. For example, it is quite common to increase the girder depth over intermediate supports or to reduce it in midspan. The variation in depth can be achieved either by straight haunching (tapered girders) or by curving the bottom
  • 68. flange upwards. The shaped web, either for a variable depth girder or for a constant depth girder with a vertical camber, is easily achieved by profile cutting during fabrication. Half-through plate girder bridges In some situations, notably for railway bridges, the depth between the trafficked surface (or rails) and the underside of the bridge is severely constrained and there is little depth available for the structure. In these circumstances, ‘half through’ construction is used. In this form there are two main girders, one either side of the roadway or railway and the slab is supported on crossbeams connected to the inner faces at the bottom of the webs. The half-through form is perhaps more familiar in older railway bridges, where the girders are of riveted construction, but it is still used for new welded railway bridges and occasionally for highway bridges. In half-through construction using I-beams, the top flange, which is in compression, has to be provided with lateral stability by some means. The two main girders together with the deck and transverse beams form a rectangular U shape and this generates so-called ‘U-frame action’ to restrain the top
  • 69. flange. There has to be a moment connection between the cross-members and the main girders to achieve this. Under railway loading, the connection is subjected to onerous fatigue loading and an alternative using box girders has been developed. 09 Top: M4/M25 Poyle Interchange, Slough, England. Figure 2: Cross section of typical ladder deck bridge. Footway Steel girder Surfacing Waterproofing Concrete slab FootwayTraffic lanes Box girder bridges Box girders are in effect a particular form of plate girder, where two webs are joined top and bottom by a common flange. Box girders perform primarily in bending, but also offer very good torsional stiffness and strength. Box
  • 70. girders are often used for large and very large spans, sometimes as a cable stayed bridge. They can also be used for more modest spans, especially when the torsional stiffness is advantageous, such as for curved bridges. In beam and slab bridges, box girders are an alternative to plate girders when spans exceed 40-50m. They can show economies over plate girders, though fabrication cost rates are somewhat higher for box girders. Two forms are used: • multiple closed steel boxes, with the deck slab over the top • an open top trapezoidal box, closed by the deck slab, which is connected to small flanges on top of each web Spans of 100 to 200m typically use either a single box or a pair of boxes with crossbeams. Boxes are often varied in depth, in the same way as plate girders, as mentioned earlier. For very long spans and for bridges such as lifting bridges, where minimising structural weight is very important, an all-steel orthotropic deck may be used instead of a reinforced concrete slab. The form of deck has fairly thin flange plate (typically 14mm) to the underside of which steel stiffeners have been
  • 71. welded; the stiffened plate is then able to span both transversely and longitudinally (to internal diaphragms) to distribute the local wheel loads. Above about 200m, box girders are likely to be part of a cable stayed bridge or a suspension bridge. The box girders used in suspension bridges are specially shaped for optimum aerodynamic performance; they invariably use an orthotropic steel deck for economy of weight. The principal advantages of box girders derive from the torsional rigidity of the closed cell. This is particularly important as spans increase and the natural frequencies of a bridge tend to reduce; stiffness in torsion maintains a reasonably high torsional frequency. Torsional stiffness also makes boxes more efficient in their use of material to resist bending, especially when asymmetrical loading is considered. Comparing a single box with a twin plate girder solution it can be seen that the whole of the bottom flange of the box resists vertical bending wherever the load is placed transversely. The aesthetic appeal of box girders, with their clean lines, is especially important where the underside of the bridge is
  • 72. clearly visible. Although the fabrication of box girders is more expensive than plate girders, the margin is not so great as to discourage their use for modest spans. For large spans, the relative simplicity of large plated elements may well lead to more economical solutions than other forms. Erection is facilitated by the integrity of individual lengths of the box girders. Sections are usually preassembled at ground level then lifted into position and welded to the previous section. Box girders are also used for railway bridges in half-through construction, as an alternative to plate girders. Two box girders are used, with the deck simply supported between them. With this arrangement, there is no need to achieve 10 U-frame action, because of the torsional stiffness and stability provided by the box sections themselves. Truss bridges A truss is a triangulated framework of individual elements or members. A truss is sometimes referred to as an ‘open web girder’, because its overall structural action is still as a member
  • 73. resisting bending but the open nature of the framework results in its elements (‘chords’ in place of flanges and ‘posts’ and diagonals’ in place of webs) being primarily in tension or compression. Bending of the individual elements is a secondary effect, except where loads are applied away from the node positions, such as loads from closely- spaced crossbeams that span between a pair of trusses. Trusses were common in the earlier periods of steel construction, since welding had not been developed and the sizes of rolled section and plate were limited; every piece had to be joined by riveting. Although very labour intensive, both in the shop and on site, this form offered great flexibility in the shapes, sizes, and capacity of bridges. As well as being used as beams, trusses were also used as arches, as cantilevers and as stiffening girders to suspension bridges. A typical configuration of a truss bridge is a ‘through truss’ configuration. There is a pair of truss girders connected at bottom chord level by a deck that also carries the traffic, spanning between the two trusses. At top chord level the girders are braced together, again with a triangulated framework of members, creating an ‘open box’ through which the traffic runs. Where clearance below
  • 74. the truss is not a problem, the deck structure is often supported on top of the truss; sometimes a slab is made to act compositely with the top chords, in a similar way to an ordinary beam and slab bridge. Today, the truss girder form of construction usually proves expensive to fabricate because of the large amount of labour-intensive work in building up the members and making the connections. Trusses have little advantage over plate girders for ordinary highway bridges. On the other hand, they do offer a very light yet stiff form of construction for footbridges, gantries and demountable bridges (Bailey bridges). Trusses are still considered a viable solution in the UK for railway bridges, especially where the spans are greater than 50m. A high degree of stiffness can be provided by deep trusses, yet the use of through trusses minimises the effective construction depth (between rail level and the bridge soffit), which is very often crucially important to railways. The construction depth is dictated only by the cross members spanning between the main truss girders. Very many footbridges are built using trusses made from steel hollow sections. Profile cutting and welding of
  • 75. the hollow sections is straightforward and economic. Half through or through construction is usually employed – the floor of the bridge is made at the bottom chord level between two truss girders. 11 Forms of steel bridge construction Opposite page: A9 Bridge, Pitlochry, Scotland. Below left: Nene Bridge, Peterborough, England. Below right: Brinnington Rail Bridge, Manchester, England. 2.2 Arch bridges In an arch bridge, the principal structural elements (‘ribs’) are curved members that carry loads principally in compression. A simple arch ‘springs’ from two foundations and imposes horizontal thrusts upon them. Although the arch ribs are primarily in compression, arch bridges also have to carry asymmetric loading and point loading and the ribs carry this partly by bending. This is more conventionally seen (in masonry bridges, for example) as the displacement of the line of thrust from its mean path under dead load.
  • 76. In masonry bridges, load is imposed on the arch from above; the roadway (or railway) is on top of fill above the arch. A steel arch can have a similar configuration, with a steel or concrete deck above the arch, supported on struts to the arch below, or the arch can be above the roadway, with the deck suspended from it by hangers. One situation where the arch is still favoured is in deep ravines, where a single span is required; the ribs can be built out without the need for intermediate support. In such cases, the deck is usually above the arch. Perhaps the most familiar arch is that of the Sydney Harbour Bridge. In that bridge, much of the deck is hung from the heavy arch truss, although the deck passes through the arch near the ends and is then supported above it. One form of arch which is sometimes used for more modest spans is the tied arch. Instead of springing from foundations, the two ends of the arch are tied by the deck itself (this avoids horizontal reactions on the foundations). The deck is supported vertically by hangers from the arch ribs. In recent years, arches and tied arches
  • 77. have become a little more common, partly because the use of an arch from which to hang the deck allows the construction depth of a suspended deck to be kept shallow, even at longer spans, and partly because the arches make a clear architectural statement. Arches are sometimes skew to the line of the deck and sometimes the arch planes are inclined (inclined arch planes have been used in many recent footbridges, for dramatic visual effect). 2.3 Suspension bridges In a suspension bridge, the principal structural elements are purely in tension. A suspension bridge is fundamentally simple in action: two cables (or ropes or chains) are suspended between two supports (‘towers’ or ‘pylons’), hanging in a shallow curve, and a deck is supported from the two cables by a series of hangers along their length. The cables and hangers are in simple tension and the deck spans transversely and longitudinally between the hangers. In most cases the cables are anchored at ground level, either side of the main towers; often the sidespans are hung from these portions of the cables. In the mid 19th century, wrought iron links were used to make suspension ‘chains’; by the end of that century, high strength wire was being used for
  • 78. suspension ‘cables’. Steel wire is still being used today. Sometimes, for more modest spans, wire ropes (spirally wound wires) have been used. In addition to its action in carrying traffic, the deck acts as a stiffening girder running the length of each span. The stiffening girder spreads concentrated loads and provides stiffness against oscillation; such stiffness is needed against both bending and twisting actions. Because of their fundamental simplicity and economy of structural action, suspension bridges have been used for the longest bridge spans. The graceful curve of the suspension cable combined with the strong line of the deck and 12 Forms of steel bridge construction 13 stiffening girder generally give a very pleasing appearance. The combination of grace and grandeur in such situations leads to the acknowledged view that many of the world’s most exciting bridges are suspension bridges.
  • 79. In American suspension bridges, which pioneered long span construction, truss girders have been used almost exclusively. They are particularly suitable for wide and deep girders – some US bridges carry six lanes of traffic on each of two levels of a truss girder! Japanese suspension bridges have also favoured the use of trusses, again because of the heavy loads carried – some carry railways as well as highways. The longest suspension bridge span is that of Akashi-Kaikyo (1991m) and there the deck is of truss construction, carrying six lanes of traffic. Box girders have been used for the stiffening girders of many suspension bridges. They provide stiffness in bending and in torsion with minimum weight. Some of the longest spans, such as the Humber Bridge (1410m), Runyang Bridge (1490m) and the Storebælt East Bridge (1624m) have steel box girder decks. Left: Forth Road Bridge, Edinburgh, Scotland Right: River Usk Crossing, Newport, Wales 14
  • 80. Forms of steel bridge construction 2.4 Stayed girder bridges In this form of bridge, the main girders are given extra support at intervals along their length by inclined tension members (stays) connected to a high mast or pylon. The girders thus sustain both bending and compression forces. The deck is ‘suspended’, in the sense that it relies on the tensile stays, but the stays cannot be constructed independently of the deck, unlike a suspension bridge, so it is a distinctly different structural form of bridge. Stayed girder bridges were developed in Germany during the reconstruction period after 1945, for major river bridges such as those over the lower Rhine. Stayed bridges using plate girders and simple cable stays of high tensile wire have proved to be much cheaper than trusses and have therefore displaced them for longer spans (over about 200m). Recent developments have extended the realm of the cable stayed bridge to very long spans, which had previously been the almost exclusive domain of suspension bridges. Several cable stayed bridges have been built with spans over 800m and Sutong Bridge, due to be completed in 2008, has a clear span of 1088m. Such
  • 81. development has only been made possible by the facility to carry out extensive analysis of dynamic behaviour and by using sophisticated damping against oscillation. The visual appearance of stayed structures can be very effective, even dramatic. They are frequently considered appealing or eye-catching. On a more modest scale, cable stayed construction is sometimes used for footbridges (spans of 40m and above), to give support and stiffness to an otherwise very light structure. 2.5 Advantages of steel bridges Regardless of the form of bridge construction, a material with good tensile strength is essential and steel is effective and economical in fulfilling that role. The advantages of steel in bridges are outlined below. High strength to weight ratio The lightweight nature of steel construction combined with its strength is particularly advantageous in long span bridges where self-weight is crucial. Even on more modest spans the reduced weight minimises substructure and foundation costs, which is beneficial
  • 82. in poor ground conditions. Minimum self-weight is also an important factor for lift and swing bridges, as it reduces the size of counter-weights and leads to lower mechanical plant costs. The high strength of steel allows construction depths to be reduced, overcoming problems with headroom clearances, and minimising the length and height of approach ramps. This can also result in a pleasing low-profile appearance. High quality prefabrication Prefabrication in controlled shop conditions has benefits in terms of quality, and trial erection can be done at the works to avoid fit-up problems on site. Speed of erection Construction time on site in hostile environments is minimised, resulting in economic and safety benefits. The lightweight nature of steel permits the speedy erection of large components, which minimises disruption to the public where rail possessions or road closures are required. In special circumstances complete bridges can be installed overnight.
  • 83. 15 Versatility Steelwork can be constructed by a wide range of methods and sequences. For example the main girders can be installed by crane, by slide-in techniques or using transporters. Steel gives the contractor flexibility in terms of erection sequence and construction programme. Girders can be erected either singly or in pairs, depending on plant constraints, and components can be sized to overcome particular access problems at the site. Once erected, the steel girders provide a platform for subsequent operations. Steel also has broad architectural possibilities. The high surface quality of steel creates clean sharp lines and allows attention to detail. Modern fabrication methods facilitate curvature in both plan and elevation. The painting of steelwork introduces colour and contrast, whilst repainting can change or refresh the appearance of the bridge. Durability Steel bridges now have a proven life span extending to well over 100 years. Indeed, the life of a steel bridge that is carefully designed, properly built, well- maintained and not seriously overloaded, is indefinitely long.
  • 84. The structural elements of a steel bridge are visible and accessible, so any signs of deterioration are readily apparent, without extensive investigations, and may be swiftly and easily addressed by repainting the affected areas. Most major structures are now designed with future maintenance in mind, by the provision of permanent access platforms and travelling gantries, and modern protective coating systems have lives in excess of 30 years. Modification, demolition and repair Steel bridges are adaptable and can readily be altered for a change in use. They can be widened to accommodate extra lanes of traffic, and strengthened to carry heavier traffic loads. When the bridge is no longer required, the steel girders can easily be cut into manageable sizes and recycled, which is a benefit in terms of sustainability. Should the bridge be damaged, the affected areas may be cut out and new sections welded in. Alternatively, girders can be repaired by heat straightening, a technique pioneered in the US, and recently introduced to the UK. Top: Forth Rail Bridge, Edinburgh, Scotland. Below: Top: QE2 Bridge, Dartford, England. Bottom: Festival Park Flyover, Stoke, England.
  • 85. Composite plate girder highway bridges 3 Composite plate girder highway bridges This section of the guide deals principally with beam and slab bridges using fabricated plate girders. This section of the guide deals principally with beam and slab bridges using fabricated plate girders. It provides guidance that may help with an undergraduate bridge design project. Following a brief summary of the general layout, the construction aspects that need to be considered are described. Advice is given on scheme or concept design and an explanation of the … Steel bridges – Material matters Corus Weathering steel Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 3 Contents 3 Introduction 4 Weathering steel
  • 86. 6 Benefits of using weathering steel 8 Limitations on use 10 Availability of weathering steel 13 Appearance 14 Design considerations 18 Detailing considerations 22 Fabrication and installation issues 24 Inspection, monitoring and maintenance 26 Remedial measures 27 References & further reading Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 2 Introduction 3 1. Introduction A well-detailed weathering steel bridge in an appropriate environment provides an attractive, very low maintenance, economic solution. Weathering steel is a high strength low alloy steel that was originally developed by United States Steel in the 1930s to resist corrosion and abrasion in their ore wagons. It was given the trade name Cor-ten, and was first used in construction on the John Deere World Headquarters building in Moline, Illinois, which opened in 1964. Since then, the use of weathering steel has spread worldwide and in Europe it is available as “structural steel with improved atmospheric corrosion resistance” and is a non-proprietary product. In suitable environments weathering steel forms an adherent
  • 87. protective rust ‘patina’, that inhibits further corrosion. The corrosion rate is so low that bridges fabricated from unpainted weathering steel can achieve a 120 year design life with only nominal maintenance. Hence, a well-detailed weathering steel bridge in an appropriate environment provides an attractive, very low maintenance, economic solution. The first weathering steel bridge in the UK was a footbridge at York University in 1967 and the material was used for many bridges around the UK in the following 30 years or so. However, the use of weathering steel on bridges has increased significantly since 2001 when a former restriction on the use of the material over highways with less than 7.5m headroom was removed. It is now the material of choice for a wide range of bridge decks. This brochure highlights the benefits of weathering steel for bridges, describes the limitations on its use, and comments on both the material availability and the appearance of such bridges. It also provides advice on a range of issues including design and detailing, fabrication and installation, inspection and maintenance, and remedial measures, should corrosion rates exceed those anticipated at the design stage. Opposite: York University Footbridge Below left: Findhorn Viaduct, Inverness Below right: Slochd Beag Bridge, Inverness Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 3 These steels are high strength low alloy steels that under normal atmospheric conditions give an enhanced resistance to rusting compared with that of ordinary carbon manganese steels. Weathering steels are generally specified to
  • 88. EN 10025-5 1, and have similar mechanical properties to ordinary structural steels to EN 10025-2 2. The most commonly used grade for bridgeworks in the UK is S355J2W. 2.1 How weathering steel works In the presence of moisture and air, all low alloy steels have a tendency to rust, the rate of which depends on the access of oxygen, moisture and atmospheric contaminants to the metal surface. As the process progresses, the rust layer forms a barrier to the ingress of oxygen, moisture and contaminants, and the rate of rusting slows down. The rust layers formed on most ordinary structural steels are porous and detach from the metal surface after a certain time, and the corrosion cycle commences again. Hence, the rusting rate progresses as a series of incremental curves approximating to a straight line, the slope of which depends on the aggressiveness of the environment. Section header Chapter in Roman 4 2. Weathering steel Weathering steel or weather resistant steel are colloquial terms used to describe structural steels with improved atmospheric corrosion resistance. Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 4 Weathering steel 5
  • 89. With weathering steel, the rusting process is initiated in the same way, but the specific alloying elements in the steel produce a stable rust layer that adheres to the base metal, and is much less porous. This rust ‘patina’ develops under conditions of alternate wetting and drying to produce a protective barrier that impedes further access of oxygen, moisture, and pollutants. The result is a much lower corrosion rate than would be found on ordinary structural steel. Refer to Figure 1 right. 2.2 The metallurgy of weathering steel The basic metallurgical difference between weathering steel and ordinary structural steel is the addition of chromium, copper and nickel alloying elements, which give the weathering steel its enhanced resistance to corrosion. Comparison of the material standards for weathering steel (EN 10025-5 1) and ordinary structural steel (EN 10025-2 2) shows that the specification requirements for all other elements in the steel chemistry are similar. Figure 1: Schematic comparison between the corrosion loss of weathering steel and ordinary structural steel. Average corrosion rate Cyclic corrosion loss (schematic) Actual corrosion loss Unprotected Carbon / Carbon-Manganese steels Time
  • 90. C o rr o si o n lo ss Weathering steel Above: A34 / M4 Junction 13, Chieveley Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 5 Benefits of using weathering steel 6 3. Benefits of using weathering steel Weathering steel bridges are ideal where access for future maintenance is difficult or dangerous, and where traffic disruption needs to be minimised, such as over major roads or railways. Conventional steel bridges that take advantage of the latest advances in automated fabrication and construction
  • 91. techniques are able to provide economic solutions to the demands of safety, rapid construction, attractive appearance, shallow construction depth, minimal maintenance, and flexibility in future use. Weathering steel bridges have all these qualities, plus the following further benefits. 3.1 Very low maintenance Periodic inspection and cleaning should be the only maintenance required to ensure the bridge continues to perform satisfactorily. Hence, weathering steel bridges are ideal where access for future maintenance is difficult or dangerous, and where traffic disruption needs to be minimised, such as over major roads or railways. 3.2 Cost benefits Although weathering steel is slightly more expensive than ordinary structural steel, savings from elimination of the paint system offsets the additional material cost. Hence, the initial cost of a weathering steel bridge is very similar to that of a conventional painted steel alternative. This was illustrated in a study on eight bridges in the UK 3. However, weathering steel bridges have the added benefit of much lower whole life costs. The minimal future maintenance requirements of weathering steel bridges greatly reduce both the direct costs of the maintenance operations, and the indirect costs of traffic delays during maintenance. Far left: Toome Bypass, Northern Ireland Far right: River Eden Bridge, Temple Sowerby Bypass, Cumbria Below: A6182 Bridge over ECML, Doncaster Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 6
  • 92. 3.3 Speed of construction Overall construction durations are reduced, as both factory and site painting operations are eliminated. 3.4 Attractive appearance The attractive appearance of weathering steel bridges often blends pleasingly with the environment, and improves with age. 3.5 Environmental benefits The environmental problems associated with Volatile Organic Compound (VOC) emissions from paint coatings and the disposal of blast cleaning debris from future maintenance work, are avoided. 3.6 Safety benefits With little maintenance, the risks associated with future maintenance are clearly minimised. The health and safety issues relating to initial painting are also avoided. Such issues are particularly relevant to the fabrication and maintenance of steel box girders, for which weathering steel is becoming increasingly specified in order to minimise internal access requirements (e.g. Toome Bypass, above left). 3.7 Long term performance Weathering steel bridges have a good track record in the UK. A study by TRL 4 indicates that weathering steel bridges built over the last 20 years are generally performing well. Where problems have been encountered, they have typically been the direct result of specific faults such as leaking deck joints, rather than any general inadequacy in corrosion performance. 7 Weathering Steel Bro NEW v6 tw 21/1/10 09:03 Page 7
  • 93. Limitations on use 4. Limitations on use Weathering steel bridges are suitable for use in most locations. However, as with other forms of construction, there are certain environments that can lead to durability problems. The performance of weathering steel in extreme environments will not be satisfactory, and its use should be avoided in such situations. 4.1 Marine environments Exposure to high concentrations of chloride ions, originating from seawater spray, salt fogs or coastal airborne salts, is detrimental. The hygroscopic nature of salt adversely affects the ‘patina’ as it maintains a continuously damp environment on the metal surface. In general, weathering steel should not be used for bridges within 2km of coastal waters, unless it can be established that airborne chloride levels do not exceed the salinity classification of S2 (i.e. cl < 300mg/m 2/day) to ISO 9223 5. The guidance that weathering steel should not generally be used within 2km of coastal water comes from research by BISRA (British Iron & Steel Research Association) in the mid 1980s. They measured airborne chloride levels at various distances from the coast at a number of locations around the UK, and found a dramatic reduction in airborne chloride levels at a consistent distance of approximately 2km from the coast. An exercise for CEGB (in relation to transmission towers) showed similar results.
  • 94. However, it should be noted that the airborne chloride level (and hence the suitability of weathering steel) depends on the microclimate at the bridge site (i.e. the local topography and prevailing wind direction etc.) so this figure of 2km should not be considered as a fixed limit; it is merely guidance based on the available data. 4.2 De-icing salt The use of de-icing salt on roads both over and under weathering steel bridges may lead to problems in extreme cases. Such cases include those where salt laden run-off flows through leaking expansion joints and directly over the steel, and salt spray from roads under wide bridges where ‘tunnel- like’ conditions are created. In such extreme cases, local painting of the vulnerable areas is recommended. However, salt spray is unlikely to be a problem for most weathering steel composite overbridges even at standard headrooms of 5.3m, which are now permitted 6. ‘Tunnel-like’ conditions are produced by a combination of a narrow depressed road with minimum shoulders between vertical retaining walls, and a wide bridge with minimum headroom and full height abutments. Such situations may be encountered at urban /suburban grade separations. The extreme geometry prevents roadway spray from being dissipated by air currents, and it can lead to excessive salt deposits on the bridge girders. Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 8 9 4.3 Continuously wet/damp conditions Alternate wet/dry cycles are required for the adherent ‘patina’
  • 95. to form. Where this cannot occur, due to continuously wet or damp conditions, a corrosion rate similar to that of ordinary structural steel must be expected. Examples include weathering steel elements submerged in water, buried in soil or covered by vegetation. If weathering steel is used in such cases, it should be painted and the paint should extend above the level of the water, soil or vegetation. Damp conditions may be experienced under bridge decks over water, where they are particularly wide or have a low clearance. Hence, it is recommended 6 that a minimum headroom of 2.5m is adopted for crossings over water to avoid such damp conditions. 4.4 Atmospheric pollution Weathering steel should not be used in atmospheres where high concentrations of corrosive chemicals or industrial fumes, specifically SO2, are present. Such environments with a pollution classification above P3 to ISO 9223 5 (i.e. SO2 > 200mg/m2/day) would rule out the use of weathering steels. However, this is an extreme level, which is rarely encountered today, under present limits on industrial pollution of the atmosphere. Concern has been expressed in the past about the effect of diesel fumes on the long-term performance of a weathering steel bridge over a railway. Whilst diesel fumes contain airborne sulphur compounds, within limits they actually have a beneficial effect in forming insoluble corrosion products by reacting with the alloying elements in the steel. Data from Corus research programmes have shown that the corrosion rates of weathering steel in highly polluted industrial (sulphur bearing) atmospheres averaged at 2 µm/year compared to 50 µm/year for conventional structural steel. In these natural exposure tests, the industrial environment was
  • 96. comparatively extreme, i.e. in close proximity to an industrial coking plant. By comparison, a microclimate beneath a bridge as created from passing trains is unlikely to produce similar environmental conditions. Increased pollution levels may be anticipated when locomotives are stationary directly beneath the bridge but it is unlikely that the duration of exposure and the concentration of sulphur compounds on the steelwork would exceed the 200mg/m2/day limit. In addition, the slightly oily nature of the deposits from diesel exhaust fumes may also act as a barrier to water and reduce corrosion of the steel. Above: Biggleswade Bridge Left: Selby Bypass Bridge Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 9 Availability of weathering steel 10 5. Availability of weathering steel 5.1 Plates S355J0W, S355J2W, S355K2W weathering steel plates to EN 10025-5 1 are readily available from Corus within the limits shown in the table (right). 5.2 Sections Rolled sections are no longer available from Corus in weathering steel. This does not pose any problem for the supply of main girders as they can be fabricated from plate (even with ordinary structural steel, rolled sections are rarely
  • 97. used). However, angles, channels and hollow sections are often used for bracing elements on ordinary structural steel bridges, so for weathering steel bridges, alternatives must be considered. The possible options are: 1) Use of unpainted ordinary steel for temporary bracing, which is removed afterwards 2) Use of painted ordinary steel bracing that is left in place 3) Use of plan bracing within the depth of the slab 4) Fabrication of angle and channel sections from weathering steel plate Unfortunately, none of these options are ideal. The first option introduces additional hazards into the construction process and is generally to be avoided. The second option adds a maintenance requirement (also with additional hazards). The third option interferes with the placing of the permanent formwork and reinforcement and can increase the depth of slab required. The fourth option is a little more costly (than using rolled sections) due to the difficulties of fabricating asymmetric sections. Hence, current industry advice on this issue is as follows: 5.2.1 Ladder decks The nature of such bridges is that they only require bracing at intermediate supports. ‘Knee bracing’ using short lengths of rolled sections is sometimes used, but the most economic solution is the use of a deep fabricated ‘I’ girder. Weathering steel plate limits Production process
  • 98. Parameter Normalized Normalized rolled Maximum plate width 3.75m 3.75 Maximum plate length 17.0m 18.3 Maximum thickness 100mm 65mm Maximum plate weight 14.5T 14.5T CEV (maximum / typical) 0.52 / 0.50* 0.47 / 0.44* * Corus low CEV (0.47/0.44) weathering steel is available up to 85mm thick, through the Normalized process and 65mm through the Normalized rolled process. It may be necessary to specify low CEV if there are large welds; the welding engineer responsible for the Welding Procedure Specification can advise whether this is necessary. Below: Haydon Bridge Bypass, Northumberland Weathering Steel Bro NEW v6 tw 21/1/10 09:04 Page 10 This page: Haydon Bridge, Northumberland 5.2.2 Multi-girder decks Avoid the use of ‘X’ or ‘K’ bracing and adopt fabricated ‘I’ girders as stiff transverse beams in an ‘H’ configuration.
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