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“Pre-stress Concrete”
Presented by-
Surendra Gurjar
Roll No: 141243
B.Tech-Civil Engg
NIT Warangal, Telangana-506004
Seminar
What is Pre-stressing ?
 Pre-stressing is a technique to eliminate tension in the system, which is very weak in
tension but strong in compression.
Examples:
 (1) Force-fitting of metal bands on wooden barrels-
Metal bands: Initial hoop compression
Filling of Liquid: hoop tension
Figure-1. Wooden Barrel
Contd…
 (2) Pre-tensioning the spokes in a bicycle wheel
 Spokes: Initially Pre-tensioned
LL+DL : Compression at working condition
 Tension+ Compession= residual tension
Figure-2. Bicycle Wheel
What is Pre-stressed Concrete ?
 Concrete in which reinforcing steel bars are stretched and anchored to compress it
and thus increase its resistance to stress by eliminating tensile stress.
 Basic steps as shown in fig.
1. Strands/tendons are stressed by Jack
2. Concreting is done
3. Pre-stress is transferred to section.
Figure-3. Pre-stress concrete
Types of Pre-stress concrete
1. Pre-Tensioned
 Profile of tendons is
fixed.
 Strands or high tensile
tendons are pre-stressed
by Jacks.
 Concrete is placed and
leave for hardening.
 Pre-stress is Transferred
to concrete section.
2. Bonded Post-tensioned
 HDPE Ducts are placed through
ordinary reinforcement.
 Fixing the profile of ducts, then
tendons are inserted into ducts.
 Concrete is placed and allowed to
get strength.
 Tendons are stressed at different
stages (i.e. Transfer, Working)
and Ducts are filled with cement-
grout.
3. Un-bonded Post-tensioned
 HDPE Ducts are placed through
ordinary reinforcement.
 Fixing the profile of ducts, then
tendons are inserted into ducts.
 Concrete is placed and allowed
to get strength
 Strands are stressed according
to stages and ducts are remained
empty.
Materials for pre-stress concrete
 Cement:
(1) Ordinary Portland cement conforming to IS269
(2) Portland slag cement conforming to IS455. But the slag content should not be more than 50% by weight.
(3) Rapid hardening Portland cement conforming to IS8041.
Concrete:
(1)Pre-stress concrete requires concrete, which has a high compressive strength reasonably early age.
(2) Minimum grade of concrete, M30 for post-tensioned and M40 for pre-tensioned.
Steel:
(1) High strength(1600 to 2000 N/mm2) steel contains: 0.7 to 0.8% carbons, 0.6% manganese, 0.1% silica.
(2) Plain hard-drawn steel wire conforming to IS1785 (Part-I & Part-III) and
Tensioning Devices
Mechanical Devices
(1) Mechanical mechanisms are used to stress tendons, like-Lever arm transmission, geared transmission
in conjunction with pulley blocks, screw jacks with or without gear devices.
Hydraulic Devices
(1) It is the simplest means for producing large pre-stressing force, based on fluid pressure property.
Electrical Devices
(1) In thermo-pre-stressing method, wires are electrically heated and anchored in the mould.
Chemical Devices
(1) Expanding cements are used and the degree of expansion is controlled by varying the curing condition.
Anchoring systems for tendons
 (1) Wedge action producing a frictional grip.
 Wedge type anchoring is shown in fig.
 (2) Direct bearing from the rivet or bolt heads.
 (3) Looping the wire around the concrete.
Figure-4. Wedge type anchorage
Analysis of Pre-stress Concrete(Flexure)
Case-A: Concentric Tendon ( eccentricity is zero)
Where, No LL & DL in above Case-A, If LL & DL are present then simple bending stress diagram can be
superimposed to get resultant.
Figure-5. Concentric pre-stressing
Contd…
Case-B: Eccentric Tendon
Where, No LL & DL in above Case-B, If LL & DL are present then simple bending stress diagram can be
superimposed to get resultant.
Figure-6. Eccentric pre-stressing
Contd…
 Bending Stress Diagram (Considering LL and DL):
Case-1 eccentricity(e1) below NA.
Case-2 eccentricity(e2) below NA.
Case-3 eccentricity(e3) below NA.
Where, e1 > e2 > e3
Figure-7. Bending Stress diagram
Stress losses in pre-stress
1. Pre-tensioned
Elastic deformation of concrete
Relaxation of stress in steel
Shrinkage of concrete
Creep of concrete
2. Post-tensioned
Losses Can be or can not be due
elastic deformation of concrete
Relaxation of stress in steel
Shrinkage of concrete
Creep of concrete
Friction losses
Anchorage slip Loss
Brief Explanation about pre-stress losses
1. Loss due to elastic deformation:
Strain in concrete at the level of steel =
fc
Ec
Stress in steel corresponding to this strain =
fc
Ec
∙ 𝐸𝑠 ; Loss of stress in steel = m.fc
2. Loss due to shrinkage of concrete:
𝜀cs = total residual shrinkage strain = 300× 10-6 for pre-tensioning.
=
200×10−6
𝑙𝑜𝑔10 (𝑡+2)
for post-tensioning
Loss of stress due to shrinkage = Es. 𝜀cs
Contd…
3. Loss due to creep of concrete:
(a)Ultimate Creep strain method:- loss of stress due to creep= 𝜀cc.fc.Es
(b) Creep Coefficient Method:- Creep coefficient, ∅ =
Creep strain
Elastic strain
=
𝜀 𝑐
𝜖 𝑒
loss of stress in steel = 𝜀c.Es = ∅. 𝜀e.Es = ∅
𝑓𝑐
𝐸 𝑐
. 𝐸𝑠
4. Loss due to relaxation of stress in steel:
IS :1343-2012 recommends a value varying from 0 to 90 N/mm2 for stress in wires
varying from 0.5 fpu from 0.8 fpu.
Contd…
5. Loss of stress due to friction and wobble:
It depends on wobble and friction coefficient, Cable profile.
Px = Po 𝑒−(𝜇𝛼+𝑘𝑥) ; loss in stress= P0-Px
6. Loss due to Anchorage slip:
Anchorage slip, ∆=
𝑃𝐿
𝐴𝐸𝑠
Loss of stress due to anchorage slip =
𝐸𝑠.∆
𝐿
Why Pre-stress Concrete ?
Pre-stress Concrete
Steel plays active role with or without external load.
 High Shear & fatigue resistance
load balancing mechanism very less deflection
More durable because of high grade of concrete
 P.S.C section dimensions is less than R.C.C
Reduction 30% in concrete and 60% in steel.
Ordinary R.C.C
Steel plays a passive role, depends on loads.
 Low Shear & fatigue resistance
 More deflection, and tension cracks occur
Less durable tension cracks, low grade
 Large R.C.C section required for large span
length Uneconomical and huge DL.
Applications of pre-stress concrete
Buildings:
1. Precast pre-stressed concrete systems are successfully applied to
high-rise buildings even in high-seismicity regions.
2. It is equivalent to steel-encased reinforced concrete buildings in
terms of structural and economical performance
Figure-8. Sydney opera house
Figure-9. Post-tensioned slab
Contd…
Electric Poles:
1. Pre-stresss concrete electrical
Poles are inevitably less costly and
more economically maintainable
than the conventional steel poles.
2. Galvanised wire is fixed inside
the mould for earthing following
which a right proportion of
concrete mix is poured.
Figure-10. Electric pre-tensioned pole
Contd…
Railway Sleeper
the pre-stress concrete
sleepers (or railroad ties) are
principally designed in
order to carry wheel loads
from the rails to the ground.
design takes into account
static and dynamic loading
conditions.
Contd…
Water Tank
Pre-stressed concrete tank which can
be used for storing the high
temperature liquid.
Main components are-Tank floor,
Tank wall, Roof slab.
To reduce hoop stress, compressive
pre-stress is applied.
Figure-11. Pre-stress water tank/vessel
Contd…
Post-Tensioned Bridge
High-strength steel tendons are
positioned in ducts or sleeves before
the concrete is placed.
Once the concrete has gained
strength, tension is applied, pulling
the tendons and anchoring them
against the outer edges of the
concrete, before service loads are
applied.
Figure-12. Post-tension box girder
Contd…
 Precast/Pre-stress Stadium
Design flexibility, inherent cost savings,
speed of construction, durability and
aesthetic qualities, precast/Pre-stress
concrete is a good choice.
Many components of stadium which can be
constructed using pre-stressed concrete-
Stadia seating units, Columns, Inverted T
beams, rectangular beams, L beams, Stairs,
Solid slabs.
Figure-13. Precast/ pre-stress based Stadium
Conclusion
P.S.C is an effective solution for eliminating tension crack in concrete.
Pre-stress concrete lever arm keeps changing with loading stages hence long
service life.
Precast and pre-stress concrete is the most powerful technology to construct
cost effective and more durable civil engineering structure with longer life span.
Post-tensioned technique now a days long span segmental bridge are being
constructed all over the world.
 P.S.C sections are more brittle and less fire resistance, and needs new pre-
stressing technology.
References
1) American Concrete Institute, "CT-13: ACI Concrete Terminology", “Post-tensioned
concrete”, American Concrete Institute. Farmington Hills, Michigan US:ACI, Retrieved
25, August 2016.
2) “State of The Art: Research And Application Of Precast / Prestressed Concrete Systems
In Indonesia”, The 14th World Conference on Earthquake Engineering October 12-17,
2008, Beijing, China.
3) P B Morice, C & C A, June 17, 2015 “The Analysis Of Prestressed Concrete Structures
And The Application Of Recent Research” Paper No 51.
4) Gasparini, D and da Porto, F (2003). “Prestressing of 19th century wood and iron truss
bridges in the US”, Proceedings of the First International Congress on Construction
History.
5) N Krishna Raju, Professor of MS Ramaiah Institute of Technology, “Prestress
Concrete”, 4th Edition, 2007.
Any Queries ?

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Pre stress concrete

  • 1. “Pre-stress Concrete” Presented by- Surendra Gurjar Roll No: 141243 B.Tech-Civil Engg NIT Warangal, Telangana-506004 Seminar
  • 2. What is Pre-stressing ?  Pre-stressing is a technique to eliminate tension in the system, which is very weak in tension but strong in compression. Examples:  (1) Force-fitting of metal bands on wooden barrels- Metal bands: Initial hoop compression Filling of Liquid: hoop tension Figure-1. Wooden Barrel
  • 3. Contd…  (2) Pre-tensioning the spokes in a bicycle wheel  Spokes: Initially Pre-tensioned LL+DL : Compression at working condition  Tension+ Compession= residual tension Figure-2. Bicycle Wheel
  • 4. What is Pre-stressed Concrete ?  Concrete in which reinforcing steel bars are stretched and anchored to compress it and thus increase its resistance to stress by eliminating tensile stress.  Basic steps as shown in fig. 1. Strands/tendons are stressed by Jack 2. Concreting is done 3. Pre-stress is transferred to section. Figure-3. Pre-stress concrete
  • 5. Types of Pre-stress concrete 1. Pre-Tensioned  Profile of tendons is fixed.  Strands or high tensile tendons are pre-stressed by Jacks.  Concrete is placed and leave for hardening.  Pre-stress is Transferred to concrete section. 2. Bonded Post-tensioned  HDPE Ducts are placed through ordinary reinforcement.  Fixing the profile of ducts, then tendons are inserted into ducts.  Concrete is placed and allowed to get strength.  Tendons are stressed at different stages (i.e. Transfer, Working) and Ducts are filled with cement- grout. 3. Un-bonded Post-tensioned  HDPE Ducts are placed through ordinary reinforcement.  Fixing the profile of ducts, then tendons are inserted into ducts.  Concrete is placed and allowed to get strength  Strands are stressed according to stages and ducts are remained empty.
  • 6. Materials for pre-stress concrete  Cement: (1) Ordinary Portland cement conforming to IS269 (2) Portland slag cement conforming to IS455. But the slag content should not be more than 50% by weight. (3) Rapid hardening Portland cement conforming to IS8041. Concrete: (1)Pre-stress concrete requires concrete, which has a high compressive strength reasonably early age. (2) Minimum grade of concrete, M30 for post-tensioned and M40 for pre-tensioned. Steel: (1) High strength(1600 to 2000 N/mm2) steel contains: 0.7 to 0.8% carbons, 0.6% manganese, 0.1% silica. (2) Plain hard-drawn steel wire conforming to IS1785 (Part-I & Part-III) and
  • 7. Tensioning Devices Mechanical Devices (1) Mechanical mechanisms are used to stress tendons, like-Lever arm transmission, geared transmission in conjunction with pulley blocks, screw jacks with or without gear devices. Hydraulic Devices (1) It is the simplest means for producing large pre-stressing force, based on fluid pressure property. Electrical Devices (1) In thermo-pre-stressing method, wires are electrically heated and anchored in the mould. Chemical Devices (1) Expanding cements are used and the degree of expansion is controlled by varying the curing condition.
  • 8. Anchoring systems for tendons  (1) Wedge action producing a frictional grip.  Wedge type anchoring is shown in fig.  (2) Direct bearing from the rivet or bolt heads.  (3) Looping the wire around the concrete. Figure-4. Wedge type anchorage
  • 9. Analysis of Pre-stress Concrete(Flexure) Case-A: Concentric Tendon ( eccentricity is zero) Where, No LL & DL in above Case-A, If LL & DL are present then simple bending stress diagram can be superimposed to get resultant. Figure-5. Concentric pre-stressing
  • 10. Contd… Case-B: Eccentric Tendon Where, No LL & DL in above Case-B, If LL & DL are present then simple bending stress diagram can be superimposed to get resultant. Figure-6. Eccentric pre-stressing
  • 11. Contd…  Bending Stress Diagram (Considering LL and DL): Case-1 eccentricity(e1) below NA. Case-2 eccentricity(e2) below NA. Case-3 eccentricity(e3) below NA. Where, e1 > e2 > e3 Figure-7. Bending Stress diagram
  • 12. Stress losses in pre-stress 1. Pre-tensioned Elastic deformation of concrete Relaxation of stress in steel Shrinkage of concrete Creep of concrete 2. Post-tensioned Losses Can be or can not be due elastic deformation of concrete Relaxation of stress in steel Shrinkage of concrete Creep of concrete Friction losses Anchorage slip Loss
  • 13. Brief Explanation about pre-stress losses 1. Loss due to elastic deformation: Strain in concrete at the level of steel = fc Ec Stress in steel corresponding to this strain = fc Ec ∙ 𝐸𝑠 ; Loss of stress in steel = m.fc 2. Loss due to shrinkage of concrete: 𝜀cs = total residual shrinkage strain = 300× 10-6 for pre-tensioning. = 200×10−6 𝑙𝑜𝑔10 (𝑡+2) for post-tensioning Loss of stress due to shrinkage = Es. 𝜀cs
  • 14. Contd… 3. Loss due to creep of concrete: (a)Ultimate Creep strain method:- loss of stress due to creep= 𝜀cc.fc.Es (b) Creep Coefficient Method:- Creep coefficient, ∅ = Creep strain Elastic strain = 𝜀 𝑐 𝜖 𝑒 loss of stress in steel = 𝜀c.Es = ∅. 𝜀e.Es = ∅ 𝑓𝑐 𝐸 𝑐 . 𝐸𝑠 4. Loss due to relaxation of stress in steel: IS :1343-2012 recommends a value varying from 0 to 90 N/mm2 for stress in wires varying from 0.5 fpu from 0.8 fpu.
  • 15. Contd… 5. Loss of stress due to friction and wobble: It depends on wobble and friction coefficient, Cable profile. Px = Po 𝑒−(𝜇𝛼+𝑘𝑥) ; loss in stress= P0-Px 6. Loss due to Anchorage slip: Anchorage slip, ∆= 𝑃𝐿 𝐴𝐸𝑠 Loss of stress due to anchorage slip = 𝐸𝑠.∆ 𝐿
  • 16. Why Pre-stress Concrete ? Pre-stress Concrete Steel plays active role with or without external load.  High Shear & fatigue resistance load balancing mechanism very less deflection More durable because of high grade of concrete  P.S.C section dimensions is less than R.C.C Reduction 30% in concrete and 60% in steel. Ordinary R.C.C Steel plays a passive role, depends on loads.  Low Shear & fatigue resistance  More deflection, and tension cracks occur Less durable tension cracks, low grade  Large R.C.C section required for large span length Uneconomical and huge DL.
  • 17. Applications of pre-stress concrete Buildings: 1. Precast pre-stressed concrete systems are successfully applied to high-rise buildings even in high-seismicity regions. 2. It is equivalent to steel-encased reinforced concrete buildings in terms of structural and economical performance Figure-8. Sydney opera house Figure-9. Post-tensioned slab
  • 18. Contd… Electric Poles: 1. Pre-stresss concrete electrical Poles are inevitably less costly and more economically maintainable than the conventional steel poles. 2. Galvanised wire is fixed inside the mould for earthing following which a right proportion of concrete mix is poured. Figure-10. Electric pre-tensioned pole
  • 19. Contd… Railway Sleeper the pre-stress concrete sleepers (or railroad ties) are principally designed in order to carry wheel loads from the rails to the ground. design takes into account static and dynamic loading conditions.
  • 20. Contd… Water Tank Pre-stressed concrete tank which can be used for storing the high temperature liquid. Main components are-Tank floor, Tank wall, Roof slab. To reduce hoop stress, compressive pre-stress is applied. Figure-11. Pre-stress water tank/vessel
  • 21. Contd… Post-Tensioned Bridge High-strength steel tendons are positioned in ducts or sleeves before the concrete is placed. Once the concrete has gained strength, tension is applied, pulling the tendons and anchoring them against the outer edges of the concrete, before service loads are applied. Figure-12. Post-tension box girder
  • 22. Contd…  Precast/Pre-stress Stadium Design flexibility, inherent cost savings, speed of construction, durability and aesthetic qualities, precast/Pre-stress concrete is a good choice. Many components of stadium which can be constructed using pre-stressed concrete- Stadia seating units, Columns, Inverted T beams, rectangular beams, L beams, Stairs, Solid slabs. Figure-13. Precast/ pre-stress based Stadium
  • 23. Conclusion P.S.C is an effective solution for eliminating tension crack in concrete. Pre-stress concrete lever arm keeps changing with loading stages hence long service life. Precast and pre-stress concrete is the most powerful technology to construct cost effective and more durable civil engineering structure with longer life span. Post-tensioned technique now a days long span segmental bridge are being constructed all over the world.  P.S.C sections are more brittle and less fire resistance, and needs new pre- stressing technology.
  • 24. References 1) American Concrete Institute, "CT-13: ACI Concrete Terminology", “Post-tensioned concrete”, American Concrete Institute. Farmington Hills, Michigan US:ACI, Retrieved 25, August 2016. 2) “State of The Art: Research And Application Of Precast / Prestressed Concrete Systems In Indonesia”, The 14th World Conference on Earthquake Engineering October 12-17, 2008, Beijing, China. 3) P B Morice, C & C A, June 17, 2015 “The Analysis Of Prestressed Concrete Structures And The Application Of Recent Research” Paper No 51. 4) Gasparini, D and da Porto, F (2003). “Prestressing of 19th century wood and iron truss bridges in the US”, Proceedings of the First International Congress on Construction History. 5) N Krishna Raju, Professor of MS Ramaiah Institute of Technology, “Prestress Concrete”, 4th Edition, 2007.
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