The document discusses electrodepositing a Ni-Mg-Zn coating on mild steel chains at varying temperatures to improve corrosion and wear resistance. Mild steel chains are commonly used for ship anchors and cranes but are susceptible to corrosion from saltwater exposure. Alternatives to chromium plating were investigated. Nickel, zinc, and magnesium were selected for their properties. The coating was applied via electrodeposition at 30°C, 50°C, and 70°C and characterized using SEM, EDS, XRD, and corrosion/wear tests. Results showed the coating improved corrosion resistance and lifetime of the steel chains.
A REVIEW OF STUDY ON CORROSION BEHAVIOUR OF ZINC COATED MILD STEELIRJET Journal
The document reviews studies on the corrosion behavior of zinc-coated mild steel. Zinc coating is commonly used to protect mild steel from corrosion by acting as a sacrificial anode. Several techniques for applying zinc coatings are discussed, including electroplating, cold spraying, and using zinc alloys. Research has found that zinc coatings improve corrosion resistance of mild steel in various environments like salt water. Thicker zinc coatings and post-treatment processes like heat treatment can further enhance corrosion protection. Zinc-coated mild steel performs better than uncoated mild steel in corrosive environments.
APPLICATION OF WASTE NATURAL MATERIAL FOR CORROSION INHIBITION OF LOW CARBON ...IRJET Journal
This document summarizes research on using waste natural materials as corrosion inhibitors for low carbon steel in NaCl solutions. Specifically, it investigates the inhibitory effects of onion peel extracts in 1.5M NaCl solution. Testing methods like weight loss measurements, polarization techniques and SEM imaging were used to analyze the protective film formed by onion peel compounds adsorbed on the steel surface. Results found the aqueous onion peel extract inhibited over 90% of corrosion. The researchers concluded onion peel is a promising green corrosion inhibitor for low carbon steel in NaCl environments. Future work could study individual bioactive compounds in onion peel and developing coating layers from extract-treated surfaces.
Copper-nickel alloys are readily welded and fabricated and have remarkable corrosion and biofouling resistance in seawater applications. The document provides guidance on welding and fabricating the two primary copper-nickel alloys (90-10 and 70-30), including cutting, forming, heat treatment, and general handling considerations to allow for good fabrication and operation. Welding and fabrication of copper-nickels requires a higher degree of cleanliness than carbon steels but the alloys are ductile and can be welded using common processes.
Study of Mechanical Properties of Stainless Steel (304) Bolts at Elevated and...IRJET Journal
This document studies the mechanical properties of stainless steel (304) bolts at elevated and sub-zero temperatures. Stainless steel samples were heat treated in an electric furnace at different temperature levels and times, then cooled through air or quenching. Hardness tests and microstructure analysis were performed. The samples were also treated at sub-zero temperatures down to -80°C using dry ice and acetone for 60 minutes. Heat treatment improved properties like strength and hardness by changing the microstructure. Sub-zero treatment also improved properties like wear resistance and corrosion resistance.
Corrosion Effects of Cr and Ni in Thermo-Mechanical Treated Steel Bar in Mari...IRJET Journal
This document summarizes a study on the corrosion effects of chromium and nickel in thermo-mechanically treated steel bars used in marine environments. Two different steel bars were tested - one containing copper, phosphorus, chromium, and nickel (Steel 1), and one containing just carbon, sulfur, and manganese (Steel 2). Tests were conducted to analyze the microstructure, mechanical properties, and corrosion resistance of the steel bars. The Steel 1 bar exhibited a composite microstructure and better balance of mechanical properties. Corrosion tests in salt water found that Steel 1 had a more noble free corrosion potential and lower corrosion current, indicating better corrosion resistance attributed to its alloying elements, which formed a denser rust layer. The
This document discusses different types of metallic coatings including galvanization, tinning, and electroplating. Galvanization involves coating iron or steel with molten zinc to protect against corrosion. Tinning coats metal surfaces with tin, commonly used in food cans and electronics. Electroplating deposits a thin metal layer using electricity. Metallic coatings provide benefits like corrosion resistance and improved appearance, though they can be costly and damaged over time.
This document discusses electro slag strip cladding (ESSC), a welding process used to apply corrosion-resistant metal coatings to large surfaces. ESSC works by passing electric current through a continuously fed strip electrode and molten slag pool, generating heat via the Joule effect rather than an electric arc. This allows for higher deposition rates and less mixing compared to submerged arc strip cladding. The document outlines the ESSC process, parameters like current density and voltage, and its applications in industries like petrochemical where corrosion resistance is important.
Duplex 2209 Weld Overlay by ESSC ProcessIJERA Editor
In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter. Duplex 2209 weld overlay on ferrous material is developed for high corrosion resistance properties and having high productivity by Electroslag strip cladding process due to its less dilution ~10% as compared to SMAW , GTAW or FCAW process. Because of Low Dilution ~10% undiluted chemistry can be achieved with single layer as compared to other weld overlay processes. The facility was developed inhouse to carry out weld overlay by ESSC and Testing.
A REVIEW OF STUDY ON CORROSION BEHAVIOUR OF ZINC COATED MILD STEELIRJET Journal
The document reviews studies on the corrosion behavior of zinc-coated mild steel. Zinc coating is commonly used to protect mild steel from corrosion by acting as a sacrificial anode. Several techniques for applying zinc coatings are discussed, including electroplating, cold spraying, and using zinc alloys. Research has found that zinc coatings improve corrosion resistance of mild steel in various environments like salt water. Thicker zinc coatings and post-treatment processes like heat treatment can further enhance corrosion protection. Zinc-coated mild steel performs better than uncoated mild steel in corrosive environments.
APPLICATION OF WASTE NATURAL MATERIAL FOR CORROSION INHIBITION OF LOW CARBON ...IRJET Journal
This document summarizes research on using waste natural materials as corrosion inhibitors for low carbon steel in NaCl solutions. Specifically, it investigates the inhibitory effects of onion peel extracts in 1.5M NaCl solution. Testing methods like weight loss measurements, polarization techniques and SEM imaging were used to analyze the protective film formed by onion peel compounds adsorbed on the steel surface. Results found the aqueous onion peel extract inhibited over 90% of corrosion. The researchers concluded onion peel is a promising green corrosion inhibitor for low carbon steel in NaCl environments. Future work could study individual bioactive compounds in onion peel and developing coating layers from extract-treated surfaces.
Copper-nickel alloys are readily welded and fabricated and have remarkable corrosion and biofouling resistance in seawater applications. The document provides guidance on welding and fabricating the two primary copper-nickel alloys (90-10 and 70-30), including cutting, forming, heat treatment, and general handling considerations to allow for good fabrication and operation. Welding and fabrication of copper-nickels requires a higher degree of cleanliness than carbon steels but the alloys are ductile and can be welded using common processes.
Study of Mechanical Properties of Stainless Steel (304) Bolts at Elevated and...IRJET Journal
This document studies the mechanical properties of stainless steel (304) bolts at elevated and sub-zero temperatures. Stainless steel samples were heat treated in an electric furnace at different temperature levels and times, then cooled through air or quenching. Hardness tests and microstructure analysis were performed. The samples were also treated at sub-zero temperatures down to -80°C using dry ice and acetone for 60 minutes. Heat treatment improved properties like strength and hardness by changing the microstructure. Sub-zero treatment also improved properties like wear resistance and corrosion resistance.
Corrosion Effects of Cr and Ni in Thermo-Mechanical Treated Steel Bar in Mari...IRJET Journal
This document summarizes a study on the corrosion effects of chromium and nickel in thermo-mechanically treated steel bars used in marine environments. Two different steel bars were tested - one containing copper, phosphorus, chromium, and nickel (Steel 1), and one containing just carbon, sulfur, and manganese (Steel 2). Tests were conducted to analyze the microstructure, mechanical properties, and corrosion resistance of the steel bars. The Steel 1 bar exhibited a composite microstructure and better balance of mechanical properties. Corrosion tests in salt water found that Steel 1 had a more noble free corrosion potential and lower corrosion current, indicating better corrosion resistance attributed to its alloying elements, which formed a denser rust layer. The
This document discusses different types of metallic coatings including galvanization, tinning, and electroplating. Galvanization involves coating iron or steel with molten zinc to protect against corrosion. Tinning coats metal surfaces with tin, commonly used in food cans and electronics. Electroplating deposits a thin metal layer using electricity. Metallic coatings provide benefits like corrosion resistance and improved appearance, though they can be costly and damaged over time.
This document discusses electro slag strip cladding (ESSC), a welding process used to apply corrosion-resistant metal coatings to large surfaces. ESSC works by passing electric current through a continuously fed strip electrode and molten slag pool, generating heat via the Joule effect rather than an electric arc. This allows for higher deposition rates and less mixing compared to submerged arc strip cladding. The document outlines the ESSC process, parameters like current density and voltage, and its applications in industries like petrochemical where corrosion resistance is important.
Duplex 2209 Weld Overlay by ESSC ProcessIJERA Editor
In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter. Duplex 2209 weld overlay on ferrous material is developed for high corrosion resistance properties and having high productivity by Electroslag strip cladding process due to its less dilution ~10% as compared to SMAW , GTAW or FCAW process. Because of Low Dilution ~10% undiluted chemistry can be achieved with single layer as compared to other weld overlay processes. The facility was developed inhouse to carry out weld overlay by ESSC and Testing.
Field welding and cutting ductile iron pipeLudi Lunar
This document provides guidance on field welding and cutting of ductile iron pipes. It discusses that ductile iron pipe manufacturers should be consulted for their recommendations on field welding. While field welding of ductile iron is not generally supported, circumstances may require it for items like retainer rings. The procedures are only intended for qualified welders experienced in welding cast ferrous materials. Shielded metal arc welding using 44% or 55% nickel-iron electrodes is recommended for ductile iron, without need for preheating. Proper preparation of the welding area is important for success.
CHARACTERISATION OF HONEYCOMB STRUCTURE.pptxLaxmiManu
Honeycomb structures are used where flat or curved surfaces with high strength-to-weight ratios are needed. They consist of arrays of hollow cells formed by thin vertical walls, which minimizes material usage. Stainless steel is often used due to its corrosion resistance. Grade 316 stainless steel provides better resistance to chlorides than Grade 304. Nickel coating is applied via electroplating to further increase corrosion and wear resistance. Testing shows that nickel-coated samples have lower corrosion rates than uncoated samples. Microstructural analysis examines properties like bonding and hardness.
In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral acids, solvents, chlorine and chlorine contained media, both inorganic and organic, dry chlorine, formic and acetic acids, acetic anhydride, sea water and brine solutions.Selection of SMAW is for development of hastalloy C-276 material with SMAW process to use as a weld overlay process at non accessible area & where position is constraint which is not feasible by other processes like ESSC, FCAW, and SAW etc.
This document discusses fastener failures and methods to prevent them. It begins by explaining that specifying the correct fasteners is important for project success and avoiding liability issues. Common fastener failures include corrosion from rust or galvanic action between dissimilar metals. A specific type of failure called hydrogen-assisted stress corrosion cracking (HASCC) is described, where hydrogen generated during galvanic corrosion embrittles hardened steel fasteners. The document then discusses various coatings and materials that can provide corrosion resistance for fasteners to prevent visible corrosion and HASCC. It emphasizes that case-hardened self-drilling screws commonly used in construction are particularly susceptible to HASCC.
Microstructure, Mechanical Properties & Corrosion Behavior of Duplex 2209 in ...IJERA Editor
The purpose of this research work is todetermine the microstructure and mechanical properties of Stainless steel (Duplex 2209 and S.S 309) weld overlay on Low carbon steel plate (SA 516 Grade 70) developing multilayers. The buffer layer is done by using S.S 309 L strip electrode of 60mm width following by top layers of Duplex 2209.The Process used is Electro Slag Strip Cladding due to its unique properties like high deposition rate and low dilution level.The Microstructure characterization will be examinedby the use of SEM/EDS. In mechanical properties Micro hardnesswill be examined. Residual stress analysis will be done by XRD. The intergranular stress corrosion study will also be carried out as per ASTM G-5 standards.
This document reviews the microstructure, mechanical properties, and corrosion behavior of duplex 2209 steel used in electro-slag strip cladding on a low-carbon steel substrate. The authors aim to deposit layers of stainless steel 309 and duplex 2209 using electro-slag strip cladding to develop a protective multilayer coating. Characterization of the coating microstructure will be done using SEM/EDS and mechanical properties will be evaluated through microhardness testing and residual stress analysis with XRD. Corrosion behavior will also be examined according to ASTM standards.
This document provides an overview of materials used in fertilizer plants, including their classification, properties, and applications. It discusses various types of metals and alloys used, including carbon steel, cast iron, stainless steel, and others. Key points covered include:
- Classification of materials into ferrous, non-ferrous, metallic, and non-metallic categories.
- Properties of materials like strength, hardness, ductility, and toughness.
- Types of steel alloys and role of elements like chromium, nickel, molybdenum, and carbon.
- Applications of materials for cooling water networks, steam lines, and urea service equipment.
- Stainless steel
IRJET- Effect of Soft Annealing on Copper, Brass and GunmetalIRJET Journal
The document analyzes the effect of soft annealing on copper, brass, and gunmetal samples. Rockwell hardness tests were performed before and after annealing samples at 850°C. Brass was found to be the hardest before annealing, while copper was hardest after annealing. Microstructure images showed grain refinement in copper after annealing but no visible changes in brass. Gunmetal samples developed cracks and pores after annealing. Wear tests found copper to be most resistant to wear, followed by brass, with gunmetal being the least resistant due to cracks and pores developed during annealing. In conclusion, annealing increased ductility and workability while decreasing hardness, with copper retaining higher hardness and wear resistance compared to brass and gunmetal after annealing.
Review on Cathodic Protection of Embedded Steel Bars in Concrete by Sacrifici...IRJET Journal
This document provides a literature review on cathodic protection of steel bars in concrete using sacrificial anodes. It discusses how corrosion of steel reinforcement is a major worldwide problem for concrete structures. Cathodic protection is identified as a major technique used to control corrosion by making the steel a cathode. The review focuses on aspects of corrosion prevention and cathodic protection using sacrificial zinc anodes. It summarizes several sources that discuss cathodic protection theory and fundamentals, methods for controlling corrosion in reinforced concrete, and research on using sacrificial anodes to provide cathodic protection.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
IRJET- Mechanical and Tribological Characterisation of Sintered Iron and Alu...IRJET Journal
This document summarizes research on developing sintered iron-based alloys with varying compositions of iron, aluminium, nickel, and chromium using powder metallurgy techniques. Metal powders were compacted and sintered at high temperatures to produce test specimens. Mechanical properties like hardness and compressive strength were evaluated. The alloys with 30% iron, 30% aluminium, 15% nickel, and 15% chromium demonstrated the highest hardness and strength. The research aims to determine alloy compositions that improve tribological properties for applications in machine elements like gears and bearings.
This document discusses corrosion resistant materials for extreme environments. It begins with an introduction that defines corrosion and extreme environments. It then reviews literature on the corrosion properties of various nickel alloys, high entropy alloys, and MCrAlY coatings. Next, it describes various corrosion resistant metals like stainless steels, nickel and aluminum alloys. It discusses recent developments in high entropy alloys and metal coatings. Finally, it provides two case studies on corrosion issues in nuclear power plants and gas turbine blades.
Low alloy steels are widely used in nuclear reactors due to their strength, toughness, and resistance to irradiation embrittlement. They can be heat treated and microalloyed with elements like vanadium, niobium, and titanium to improve properties like ductility, strength, and fracture toughness. Neutron irradiation can cause radiation embrittlement over time by increasing defects and changing phases and microstructure, reducing plasticity and increasing brittleness of the steel. Characterization and understanding fatigue behavior in nuclear environments is important for assessing integrity of pressure vessels and piping.
The document discusses corrosion prevention techniques for fuse pins on aircraft based on a 1992 crash of an El Al Boeing 747. Three solutions are proposed: 1) applying a zinc coating to provide cathodic protection to the steel pins, 2) electropolishing the pins to reduce stress and increase corrosion resistance, and 3) using stainless steel instead of regular steel for the pins to improve corrosion resistance due to stainless steel's chromium content. Each solution is evaluated in terms of technological feasibility, economics, and resources required. While all solutions could work, switching to stainless steel may be most effective while also being feasibly implemented.
Stainless steel is one of the most important materials in the engineering world. The material‟s wide applications in chemical, petrochemical, off-shore, and power generation plants prove that it is one of the most reliable materials. The Newest fast growing family of stainless steels is duplex alloys. The ferritic-austenitic grades have a ferrite matrix intermix with austenite and in other words island of austenite in a continuous matrix of highly alloyed ferrite commonly called „Duplex‟ stainless steel. Duplex stainless steel covers ferritic/austenitic Fe-Cr-Ni alloy with between 30% to 70 % Ferrite .Due to high level of Cr, Mo, and N steels shows high pitting & stress corrosion cracking resistance in chloride-containing environments. Hence it is frequently used in oilrefinery heat exchangers & typical applications where there is a risk for SCC and localized corrosion as a result of chloride-containing process streams, cooling waters or deposits. Modern duplex stainless steels have generally good Weldability. Due to a balanced composition, where nitrogen plays an important role, austenite formation in the heat affected zone (HAZ) and weld metal is rapid. Under normal welding conditions a sufficient amount of austenite is formed to maintain good resistance to localized corrosion where as too rapid cooling may result in excessive amounts of ferrite, reducing the toughness. Therefore, welding with low heat input in thick walled materials should be avoided. Welding methods, such as resistance welding, laser welding and electron beam welding, which cause extremely rapid cooling should also be avoided or used with extreme caution. Too slow cooling can in the higher alloyed duplex grades cause formation of inter-metallic phases detrimental to corrosion resistance and toughness.
This document discusses corrosion, its causes, types, and methods of prevention. Corrosion is the degradation of materials through reaction with their environment. Common types include uniform corrosion, galvanic corrosion, and pitting corrosion. Prevention methods include using sacrificial materials, coating surfaces with primers or barrier coatings, cathodic protection like galvanization or impressed current, and regular maintenance. Understanding corrosion allows better material selection and protection to reduce economic losses.
Corrosion Prevention and Corrosion Repair of Steel ReinforcementIRJET Journal
This document discusses corrosion prevention and repair techniques for steel reinforcement in concrete. It begins by defining corrosion and its causes, such as chemical reactions between iron and oxygen/moisture in the environment. Some effects of corrosion are loss of material properties and increased maintenance costs. The document then examines various corrosion prevention techniques, including applying anti-corrosion coatings like cement slurry mortar, epoxy zinc, and polymer-modified cement to steel reinforcement. It also discusses methods for improving the chloride resistance of concrete and corrosion resistance of reinforcement, such as using mineral additions.
IRJET- Fabrication and Characterization of Hybrid Aluminium Metal Matrix Comp...IRJET Journal
This document describes the fabrication and characterization of a hybrid aluminum metal matrix composite. The composite was created using AA6063 aluminum alloy reinforced with silicon carbide, magnesium, and fly ash particles using stir casting. The goal was to improve the wear rate, tensile strength, compressive strength, and hardness of the composite compared to the unreinforced alloy. Tests were conducted on the composite to evaluate these properties, including ultimate tensile strength testing, wear testing, compressive strength testing, hardness testing, and microstructure analysis. Taguchi's design of experiments method was used to determine the optimum processing parameters to minimize wear rate. The composite showed improved properties over the aluminum alloy alone.
This study investigated the effect of three iron-based hardfacing electrodes - Hard Alloy 400, Hardloy III, and Hardloy V - on the properties of stainless steel when applied using shielded metal arc welding. Single and double layers of each electrode were deposited. Microhardness, wear resistance, and microstructure of the samples were then analyzed. Microhardness was found to increase by 1.7x, 2x, and 2.4x for the three electrodes respectively. Wear resistance improved by 29%, 60%, and 66% respectively. Microstructure analysis revealed that Hardloy V samples had the finest and most uniform grain structure, corresponding to the highest hardness and lowest wear rate. In conclusion, Hardloy V electrode
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...IRJET Journal
1) The document discusses the Sungal Tunnel project in Jammu and Kashmir, India, which is being constructed using the New Austrian Tunneling Method (NATM).
2) NATM involves continuous monitoring during construction to adapt to changing ground conditions, and makes extensive use of shotcrete for temporary tunnel support.
3) The methodology section outlines the systematic geotechnical design process for tunnels according to Austrian guidelines, and describes the various steps of NATM tunnel construction including initial and secondary tunnel support.
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTUREIRJET Journal
This study examines the effect of response reduction factors (R factors) on reinforced concrete (RC) framed structures through nonlinear dynamic analysis. Three RC frame models with varying heights (4, 8, and 12 stories) were analyzed in ETABS software under different R factors ranging from 1 to 5. The results showed that displacement increased as the R factor decreased, indicating less linear behavior for lower R factors. Drift also decreased proportionally with increasing R factors from 1 to 5. Shear forces in the frames decreased with higher R factors. In general, R factors of 3 to 5 produced more satisfactory performance with less displacement and drift. The displacement variations between different building heights were consistent at different R factors. This study evaluated how R factors influence
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Field welding and cutting ductile iron pipeLudi Lunar
This document provides guidance on field welding and cutting of ductile iron pipes. It discusses that ductile iron pipe manufacturers should be consulted for their recommendations on field welding. While field welding of ductile iron is not generally supported, circumstances may require it for items like retainer rings. The procedures are only intended for qualified welders experienced in welding cast ferrous materials. Shielded metal arc welding using 44% or 55% nickel-iron electrodes is recommended for ductile iron, without need for preheating. Proper preparation of the welding area is important for success.
CHARACTERISATION OF HONEYCOMB STRUCTURE.pptxLaxmiManu
Honeycomb structures are used where flat or curved surfaces with high strength-to-weight ratios are needed. They consist of arrays of hollow cells formed by thin vertical walls, which minimizes material usage. Stainless steel is often used due to its corrosion resistance. Grade 316 stainless steel provides better resistance to chlorides than Grade 304. Nickel coating is applied via electroplating to further increase corrosion and wear resistance. Testing shows that nickel-coated samples have lower corrosion rates than uncoated samples. Microstructural analysis examines properties like bonding and hardness.
In the modern world of industrialization the wear is eating metal assets worth millions of dollars per year. The wear is in the form of corrosion, erosion, abrasion etc. which occur in the process industries like oil & gas, refineries, cement plants, steel plants, shipping and offshore working structures. The equipments like pressure vessels, heat exchangers, hydro processing reactors which very often work at elevated temperatures face corrosion in the internal diameter.Hastelloy C-276weld overlay on ferrous material is developed for outstanding resistance to wide variety of chemical process environments such as ferric and cupric chlorides, hot contaminated mineral acids, solvents, chlorine and chlorine contained media, both inorganic and organic, dry chlorine, formic and acetic acids, acetic anhydride, sea water and brine solutions.Selection of SMAW is for development of hastalloy C-276 material with SMAW process to use as a weld overlay process at non accessible area & where position is constraint which is not feasible by other processes like ESSC, FCAW, and SAW etc.
This document discusses fastener failures and methods to prevent them. It begins by explaining that specifying the correct fasteners is important for project success and avoiding liability issues. Common fastener failures include corrosion from rust or galvanic action between dissimilar metals. A specific type of failure called hydrogen-assisted stress corrosion cracking (HASCC) is described, where hydrogen generated during galvanic corrosion embrittles hardened steel fasteners. The document then discusses various coatings and materials that can provide corrosion resistance for fasteners to prevent visible corrosion and HASCC. It emphasizes that case-hardened self-drilling screws commonly used in construction are particularly susceptible to HASCC.
Microstructure, Mechanical Properties & Corrosion Behavior of Duplex 2209 in ...IJERA Editor
The purpose of this research work is todetermine the microstructure and mechanical properties of Stainless steel (Duplex 2209 and S.S 309) weld overlay on Low carbon steel plate (SA 516 Grade 70) developing multilayers. The buffer layer is done by using S.S 309 L strip electrode of 60mm width following by top layers of Duplex 2209.The Process used is Electro Slag Strip Cladding due to its unique properties like high deposition rate and low dilution level.The Microstructure characterization will be examinedby the use of SEM/EDS. In mechanical properties Micro hardnesswill be examined. Residual stress analysis will be done by XRD. The intergranular stress corrosion study will also be carried out as per ASTM G-5 standards.
This document reviews the microstructure, mechanical properties, and corrosion behavior of duplex 2209 steel used in electro-slag strip cladding on a low-carbon steel substrate. The authors aim to deposit layers of stainless steel 309 and duplex 2209 using electro-slag strip cladding to develop a protective multilayer coating. Characterization of the coating microstructure will be done using SEM/EDS and mechanical properties will be evaluated through microhardness testing and residual stress analysis with XRD. Corrosion behavior will also be examined according to ASTM standards.
This document provides an overview of materials used in fertilizer plants, including their classification, properties, and applications. It discusses various types of metals and alloys used, including carbon steel, cast iron, stainless steel, and others. Key points covered include:
- Classification of materials into ferrous, non-ferrous, metallic, and non-metallic categories.
- Properties of materials like strength, hardness, ductility, and toughness.
- Types of steel alloys and role of elements like chromium, nickel, molybdenum, and carbon.
- Applications of materials for cooling water networks, steam lines, and urea service equipment.
- Stainless steel
IRJET- Effect of Soft Annealing on Copper, Brass and GunmetalIRJET Journal
The document analyzes the effect of soft annealing on copper, brass, and gunmetal samples. Rockwell hardness tests were performed before and after annealing samples at 850°C. Brass was found to be the hardest before annealing, while copper was hardest after annealing. Microstructure images showed grain refinement in copper after annealing but no visible changes in brass. Gunmetal samples developed cracks and pores after annealing. Wear tests found copper to be most resistant to wear, followed by brass, with gunmetal being the least resistant due to cracks and pores developed during annealing. In conclusion, annealing increased ductility and workability while decreasing hardness, with copper retaining higher hardness and wear resistance compared to brass and gunmetal after annealing.
Review on Cathodic Protection of Embedded Steel Bars in Concrete by Sacrifici...IRJET Journal
This document provides a literature review on cathodic protection of steel bars in concrete using sacrificial anodes. It discusses how corrosion of steel reinforcement is a major worldwide problem for concrete structures. Cathodic protection is identified as a major technique used to control corrosion by making the steel a cathode. The review focuses on aspects of corrosion prevention and cathodic protection using sacrificial zinc anodes. It summarizes several sources that discuss cathodic protection theory and fundamentals, methods for controlling corrosion in reinforced concrete, and research on using sacrificial anodes to provide cathodic protection.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
IRJET- Mechanical and Tribological Characterisation of Sintered Iron and Alu...IRJET Journal
This document summarizes research on developing sintered iron-based alloys with varying compositions of iron, aluminium, nickel, and chromium using powder metallurgy techniques. Metal powders were compacted and sintered at high temperatures to produce test specimens. Mechanical properties like hardness and compressive strength were evaluated. The alloys with 30% iron, 30% aluminium, 15% nickel, and 15% chromium demonstrated the highest hardness and strength. The research aims to determine alloy compositions that improve tribological properties for applications in machine elements like gears and bearings.
This document discusses corrosion resistant materials for extreme environments. It begins with an introduction that defines corrosion and extreme environments. It then reviews literature on the corrosion properties of various nickel alloys, high entropy alloys, and MCrAlY coatings. Next, it describes various corrosion resistant metals like stainless steels, nickel and aluminum alloys. It discusses recent developments in high entropy alloys and metal coatings. Finally, it provides two case studies on corrosion issues in nuclear power plants and gas turbine blades.
Low alloy steels are widely used in nuclear reactors due to their strength, toughness, and resistance to irradiation embrittlement. They can be heat treated and microalloyed with elements like vanadium, niobium, and titanium to improve properties like ductility, strength, and fracture toughness. Neutron irradiation can cause radiation embrittlement over time by increasing defects and changing phases and microstructure, reducing plasticity and increasing brittleness of the steel. Characterization and understanding fatigue behavior in nuclear environments is important for assessing integrity of pressure vessels and piping.
The document discusses corrosion prevention techniques for fuse pins on aircraft based on a 1992 crash of an El Al Boeing 747. Three solutions are proposed: 1) applying a zinc coating to provide cathodic protection to the steel pins, 2) electropolishing the pins to reduce stress and increase corrosion resistance, and 3) using stainless steel instead of regular steel for the pins to improve corrosion resistance due to stainless steel's chromium content. Each solution is evaluated in terms of technological feasibility, economics, and resources required. While all solutions could work, switching to stainless steel may be most effective while also being feasibly implemented.
Stainless steel is one of the most important materials in the engineering world. The material‟s wide applications in chemical, petrochemical, off-shore, and power generation plants prove that it is one of the most reliable materials. The Newest fast growing family of stainless steels is duplex alloys. The ferritic-austenitic grades have a ferrite matrix intermix with austenite and in other words island of austenite in a continuous matrix of highly alloyed ferrite commonly called „Duplex‟ stainless steel. Duplex stainless steel covers ferritic/austenitic Fe-Cr-Ni alloy with between 30% to 70 % Ferrite .Due to high level of Cr, Mo, and N steels shows high pitting & stress corrosion cracking resistance in chloride-containing environments. Hence it is frequently used in oilrefinery heat exchangers & typical applications where there is a risk for SCC and localized corrosion as a result of chloride-containing process streams, cooling waters or deposits. Modern duplex stainless steels have generally good Weldability. Due to a balanced composition, where nitrogen plays an important role, austenite formation in the heat affected zone (HAZ) and weld metal is rapid. Under normal welding conditions a sufficient amount of austenite is formed to maintain good resistance to localized corrosion where as too rapid cooling may result in excessive amounts of ferrite, reducing the toughness. Therefore, welding with low heat input in thick walled materials should be avoided. Welding methods, such as resistance welding, laser welding and electron beam welding, which cause extremely rapid cooling should also be avoided or used with extreme caution. Too slow cooling can in the higher alloyed duplex grades cause formation of inter-metallic phases detrimental to corrosion resistance and toughness.
This document discusses corrosion, its causes, types, and methods of prevention. Corrosion is the degradation of materials through reaction with their environment. Common types include uniform corrosion, galvanic corrosion, and pitting corrosion. Prevention methods include using sacrificial materials, coating surfaces with primers or barrier coatings, cathodic protection like galvanization or impressed current, and regular maintenance. Understanding corrosion allows better material selection and protection to reduce economic losses.
Corrosion Prevention and Corrosion Repair of Steel ReinforcementIRJET Journal
This document discusses corrosion prevention and repair techniques for steel reinforcement in concrete. It begins by defining corrosion and its causes, such as chemical reactions between iron and oxygen/moisture in the environment. Some effects of corrosion are loss of material properties and increased maintenance costs. The document then examines various corrosion prevention techniques, including applying anti-corrosion coatings like cement slurry mortar, epoxy zinc, and polymer-modified cement to steel reinforcement. It also discusses methods for improving the chloride resistance of concrete and corrosion resistance of reinforcement, such as using mineral additions.
IRJET- Fabrication and Characterization of Hybrid Aluminium Metal Matrix Comp...IRJET Journal
This document describes the fabrication and characterization of a hybrid aluminum metal matrix composite. The composite was created using AA6063 aluminum alloy reinforced with silicon carbide, magnesium, and fly ash particles using stir casting. The goal was to improve the wear rate, tensile strength, compressive strength, and hardness of the composite compared to the unreinforced alloy. Tests were conducted on the composite to evaluate these properties, including ultimate tensile strength testing, wear testing, compressive strength testing, hardness testing, and microstructure analysis. Taguchi's design of experiments method was used to determine the optimum processing parameters to minimize wear rate. The composite showed improved properties over the aluminum alloy alone.
This study investigated the effect of three iron-based hardfacing electrodes - Hard Alloy 400, Hardloy III, and Hardloy V - on the properties of stainless steel when applied using shielded metal arc welding. Single and double layers of each electrode were deposited. Microhardness, wear resistance, and microstructure of the samples were then analyzed. Microhardness was found to increase by 1.7x, 2x, and 2.4x for the three electrodes respectively. Wear resistance improved by 29%, 60%, and 66% respectively. Microstructure analysis revealed that Hardloy V samples had the finest and most uniform grain structure, corresponding to the highest hardness and lowest wear rate. In conclusion, Hardloy V electrode
Similar to ELECTRODEPOSITION OF Ni-Mg-Zn COATING BY VARYING TEMPERATURE ON MILD STEEL CHAIN AND IT’S SURFACE CHARACTERIZATION, CORROSION AND WEAR PROPERTIES (20)
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...IRJET Journal
1) The document discusses the Sungal Tunnel project in Jammu and Kashmir, India, which is being constructed using the New Austrian Tunneling Method (NATM).
2) NATM involves continuous monitoring during construction to adapt to changing ground conditions, and makes extensive use of shotcrete for temporary tunnel support.
3) The methodology section outlines the systematic geotechnical design process for tunnels according to Austrian guidelines, and describes the various steps of NATM tunnel construction including initial and secondary tunnel support.
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTUREIRJET Journal
This study examines the effect of response reduction factors (R factors) on reinforced concrete (RC) framed structures through nonlinear dynamic analysis. Three RC frame models with varying heights (4, 8, and 12 stories) were analyzed in ETABS software under different R factors ranging from 1 to 5. The results showed that displacement increased as the R factor decreased, indicating less linear behavior for lower R factors. Drift also decreased proportionally with increasing R factors from 1 to 5. Shear forces in the frames decreased with higher R factors. In general, R factors of 3 to 5 produced more satisfactory performance with less displacement and drift. The displacement variations between different building heights were consistent at different R factors. This study evaluated how R factors influence
A COMPARATIVE ANALYSIS OF RCC ELEMENT OF SLAB WITH STARK STEEL (HYSD STEEL) A...IRJET Journal
This study compares the use of Stark Steel and TMT Steel as reinforcement materials in a two-way reinforced concrete slab. Mechanical testing is conducted to determine the tensile strength, yield strength, and other properties of each material. A two-way slab design adhering to codes and standards is executed with both materials. The performance is analyzed in terms of deflection, stability under loads, and displacement. Cost analyses accounting for material, durability, maintenance, and life cycle costs are also conducted. The findings provide insights into the economic and structural implications of each material for reinforcement selection and recommendations on the most suitable material based on the analysis.
Effect of Camber and Angles of Attack on Airfoil CharacteristicsIRJET Journal
This document discusses a study analyzing the effect of camber, position of camber, and angle of attack on the aerodynamic characteristics of airfoils. Sixteen modified asymmetric NACA airfoils were analyzed using computational fluid dynamics (CFD) by varying the camber, camber position, and angle of attack. The results showed the relationship between these parameters and the lift coefficient, drag coefficient, and lift to drag ratio. This provides insight into how changes in airfoil geometry impact aerodynamic performance.
A Review on the Progress and Challenges of Aluminum-Based Metal Matrix Compos...IRJET Journal
This document reviews the progress and challenges of aluminum-based metal matrix composites (MMCs), focusing on their fabrication processes and applications. It discusses how various aluminum MMCs have been developed using reinforcements like borides, carbides, oxides, and nitrides to improve mechanical and wear properties. These composites have gained prominence for their lightweight, high-strength and corrosion resistance properties. The document also examines recent advancements in fabrication techniques for aluminum MMCs and their growing applications in industries such as aerospace and automotive. However, it notes that challenges remain around issues like improper mixing of reinforcements and reducing reinforcement agglomeration.
Dynamic Urban Transit Optimization: A Graph Neural Network Approach for Real-...IRJET Journal
This document discusses research on using graph neural networks (GNNs) for dynamic optimization of public transportation networks in real-time. GNNs represent transit networks as graphs with nodes as stops and edges as connections. The GNN model aims to optimize networks using real-time data on vehicle locations, arrival times, and passenger loads. This helps increase mobility, decrease traffic, and improve efficiency. The system continuously trains and infers to adapt to changing transit conditions, providing decision support tools. While research has focused on performance, more work is needed on security, socio-economic impacts, contextual generalization of models, continuous learning approaches, and effective real-time visualization.
Structural Analysis and Design of Multi-Storey Symmetric and Asymmetric Shape...IRJET Journal
This document summarizes a research project that aims to compare the structural performance of conventional slab and grid slab systems in multi-story buildings using ETABS software. The study will analyze both symmetric and asymmetric building models under various loading conditions. Parameters like deflections, moments, shears, and stresses will be examined to evaluate the structural effectiveness of each slab type. The results will provide insights into the comparative behavior of conventional and grid slabs to help engineers and architects select appropriate slab systems based on building layouts and design requirements.
A Review of “Seismic Response of RC Structures Having Plan and Vertical Irreg...IRJET Journal
This document summarizes and reviews a research paper on the seismic response of reinforced concrete (RC) structures with plan and vertical irregularities, with and without infill walls. It discusses how infill walls can improve or reduce the seismic performance of RC buildings, depending on factors like wall layout, height distribution, connection to the frame, and relative stiffness of walls and frames. The reviewed research paper analyzes the behavior of infill walls, effects of vertical irregularities, and seismic performance of high-rise structures under linear static and dynamic analysis. It studies response characteristics like story drift, deflection and shear. The document also provides literature on similar research investigating the effects of infill walls, soft stories, plan irregularities, and different
This document provides a review of machine learning techniques used in Advanced Driver Assistance Systems (ADAS). It begins with an abstract that summarizes key applications of machine learning in ADAS, including object detection, recognition, and decision-making. The introduction discusses the integration of machine learning in ADAS and how it is transforming vehicle safety. The literature review then examines several research papers on topics like lightweight deep learning models for object detection and lane detection models using image processing. It concludes by discussing challenges and opportunities in the field, such as improving algorithm robustness and adaptability.
Long Term Trend Analysis of Precipitation and Temperature for Asosa district,...IRJET Journal
The document analyzes temperature and precipitation trends in Asosa District, Benishangul Gumuz Region, Ethiopia from 1993 to 2022 based on data from the local meteorological station. The results show:
1) The average maximum and minimum annual temperatures have generally decreased over time, with maximum temperatures decreasing by a factor of -0.0341 and minimum by -0.0152.
2) Mann-Kendall tests found the decreasing temperature trends to be statistically significant for annual maximum temperatures but not for annual minimum temperatures.
3) Annual precipitation in Asosa District showed a statistically significant increasing trend.
The conclusions recommend development planners account for rising summer precipitation and declining temperatures in
P.E.B. Framed Structure Design and Analysis Using STAAD ProIRJET Journal
This document discusses the design and analysis of pre-engineered building (PEB) framed structures using STAAD Pro software. It provides an overview of PEBs, including that they are designed off-site with building trusses and beams produced in a factory. STAAD Pro is identified as a key tool for modeling, analyzing, and designing PEBs to ensure their performance and safety under various load scenarios. The document outlines modeling structural parts in STAAD Pro, evaluating structural reactions, assigning loads, and following international design codes and standards. In summary, STAAD Pro is used to design and analyze PEB framed structures to ensure safety and code compliance.
A Review on Innovative Fiber Integration for Enhanced Reinforcement of Concre...IRJET Journal
This document provides a review of research on innovative fiber integration methods for reinforcing concrete structures. It discusses studies that have explored using carbon fiber reinforced polymer (CFRP) composites with recycled plastic aggregates to develop more sustainable strengthening techniques. It also examines using ultra-high performance fiber reinforced concrete to improve shear strength in beams. Additional topics covered include the dynamic responses of FRP-strengthened beams under static and impact loads, and the performance of preloaded CFRP-strengthened fiber reinforced concrete beams. The review highlights the potential of fiber composites to enable more sustainable and resilient construction practices.
Survey Paper on Cloud-Based Secured Healthcare SystemIRJET Journal
This document summarizes a survey on securing patient healthcare data in cloud-based systems. It discusses using technologies like facial recognition, smart cards, and cloud computing combined with strong encryption to securely store patient data. The survey found that healthcare professionals believe digitizing patient records and storing them in a centralized cloud system would improve access during emergencies and enable more efficient care compared to paper-based systems. However, ensuring privacy and security of patient data is paramount as healthcare incorporates these digital technologies.
Review on studies and research on widening of existing concrete bridgesIRJET Journal
This document summarizes several studies that have been conducted on widening existing concrete bridges. It describes a study from China that examined load distribution factors for a bridge widened with composite steel-concrete girders. It also outlines challenges and solutions for widening a bridge in the UAE, including replacing bearings and stitching the new and existing structures. Additionally, it discusses two bridge widening projects in New Zealand that involved adding precast beams and stitching to connect structures. Finally, safety measures and challenges for strengthening a historic bridge in Switzerland under live traffic are presented.
React based fullstack edtech web applicationIRJET Journal
The document describes the architecture of an educational technology web application built using the MERN stack. It discusses the frontend developed with ReactJS, backend with NodeJS and ExpressJS, and MongoDB database. The frontend provides dynamic user interfaces, while the backend offers APIs for authentication, course management, and other functions. MongoDB enables flexible data storage. The architecture aims to provide a scalable, responsive platform for online learning.
A Comprehensive Review of Integrating IoT and Blockchain Technologies in the ...IRJET Journal
This paper proposes integrating Internet of Things (IoT) and blockchain technologies to help implement objectives of India's National Education Policy (NEP) in the education sector. The paper discusses how blockchain could be used for secure student data management, credential verification, and decentralized learning platforms. IoT devices could create smart classrooms, automate attendance tracking, and enable real-time monitoring. Blockchain would ensure integrity of exam processes and resource allocation, while smart contracts automate agreements. The paper argues this integration has potential to revolutionize education by making it more secure, transparent and efficient, in alignment with NEP goals. However, challenges like infrastructure needs, data privacy, and collaborative efforts are also discussed.
A REVIEW ON THE PERFORMANCE OF COCONUT FIBRE REINFORCED CONCRETE.IRJET Journal
This document provides a review of research on the performance of coconut fibre reinforced concrete. It summarizes several studies that tested different volume fractions and lengths of coconut fibres in concrete mixtures with varying compressive strengths. The studies found that coconut fibre improved properties like tensile strength, toughness, crack resistance, and spalling resistance compared to plain concrete. Volume fractions of 2-5% and fibre lengths of 20-50mm produced the best results. The document concludes that using a 4-5% volume fraction of coconut fibres 30-40mm in length with M30-M60 grade concrete would provide benefits based on previous research.
Optimizing Business Management Process Workflows: The Dynamic Influence of Mi...IRJET Journal
The document discusses optimizing business management processes through automation using Microsoft Power Automate and artificial intelligence. It provides an overview of Power Automate's key components and features for automating workflows across various apps and services. The document then presents several scenarios applying automation solutions to common business processes like data entry, monitoring, HR, finance, customer support, and more. It estimates the potential time and cost savings from implementing automation for each scenario. Finally, the conclusion emphasizes the transformative impact of AI and automation tools on business processes and the need for ongoing optimization.
Multistoried and Multi Bay Steel Building Frame by using Seismic DesignIRJET Journal
The document describes the seismic design of a G+5 steel building frame located in Roorkee, India according to Indian codes IS 1893-2002 and IS 800. The frame was analyzed using the equivalent static load method and response spectrum method, and its response in terms of displacements and shear forces were compared. Based on the analysis, the frame was designed as a seismic-resistant steel structure according to IS 800:2007. The software STAAD Pro was used for the analysis and design.
Cost Optimization of Construction Using Plastic Waste as a Sustainable Constr...IRJET Journal
This research paper explores using plastic waste as a sustainable and cost-effective construction material. The study focuses on manufacturing pavers and bricks using recycled plastic and partially replacing concrete with plastic alternatives. Initial results found that pavers and bricks made from recycled plastic demonstrate comparable strength and durability to traditional materials while providing environmental and cost benefits. Additionally, preliminary research indicates incorporating plastic waste as a partial concrete replacement significantly reduces construction costs without compromising structural integrity. The outcomes suggest adopting plastic waste in construction can address plastic pollution while optimizing costs, promoting more sustainable building practices.
Better Builder Magazine brings together premium product manufactures and leading builders to create better differentiated homes and buildings that use less energy, save water and reduce our impact on the environment. The magazine is published four times a year.
This is an overview of my current metallic design and engineering knowledge base built up over my professional career and two MSc degrees : - MSc in Advanced Manufacturing Technology University of Portsmouth graduated 1st May 1998, and MSc in Aircraft Engineering Cranfield University graduated 8th June 2007.
Cricket management system ptoject report.pdfKamal Acharya
The aim of this project is to provide the complete information of the National and
International statistics. The information is available country wise and player wise. By
entering the data of eachmatch, we can get all type of reports instantly, which will be
useful to call back history of each player. Also the team performance in each match can
be obtained. We can get a report on number of matches, wins and lost.
Online train ticket booking system project.pdfKamal Acharya
Rail transport is one of the important modes of transport in India. Now a days we
see that there are railways that are present for the long as well as short distance
travelling which makes the life of the people easier. When compared to other
means of transport, a railway is the cheapest means of transport. The maintenance
of the railway database also plays a major role in the smooth running of this
system. The Online Train Ticket Management System will help in reserving the
tickets of the railways to travel from a particular source to the destination.
An In-Depth Exploration of Natural Language Processing: Evolution, Applicatio...DharmaBanothu
Natural language processing (NLP) has
recently garnered significant interest for the
computational representation and analysis of human
language. Its applications span multiple domains such
as machine translation, email spam detection,
information extraction, summarization, healthcare,
and question answering. This paper first delineates
four phases by examining various levels of NLP and
components of Natural Language Generation,
followed by a review of the history and progression of
NLP. Subsequently, we delve into the current state of
the art by presenting diverse NLP applications,
contemporary trends, and challenges. Finally, we
discuss some available datasets, models, and
evaluation metrics in NLP.