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PRESTRESSING IN
CONCRETE
A PRESENTATION ON
 Anuj Singhal
 Divyansh
Pre-stressed
concreteDefinition:
• Prestress is defined as a method of applying pre-
compression to control the stresses resulting due to external
loads below the neutral axis of the beam tension developed
due to external load which is more than the permissible limits
of the plain concrete.
• In other words it is a combination of steel and concrete that
takes advantages of the strengths of each material.
 Advantages
• Concrete remains un-cracked
• Reduction of steel corrosion
• Increases durability
• Good for pressure vessels
• High span to depth ratio (ex: 45:1 vs. 28:1)
• less dead load
• More economical
1. Tendon: A stretched element used in a concrete member of
structure to impart prestress to the concrete.
2. 2. Anchorage: A device generally used to enable the tendon to
impart and maintain prestress in concrete.
TERMINOLOGY
2 Main Types of Internal Prestressed Concrete
In which the tendons are tensioned
before the concrete is placed, tendons
are temporarily anchored and
tensioned and the prestress is
transferred to the concrete after it is
hardened.
• Pre tensioned Concrete
• Pre tensioned
concrete
• Post tensioned
concrete
In post-tensioning the concrete unit are first cast
by incorporating ducts or grooves to house the
tendons. When the concrete attains sufficient
strength, the high-tensile wires are tensioned by
means of jack bearing on the end of the face of the
member and anchored by wedge or nuts. The
forces are transmitted to the concrete by means of
end anchorage and, when the cable is curved,
through the radial pressure between the cable and
the duct. The space between the tendons and the
duct is generally grouted after the tensioning
operation.
• Post tensioned Concrete
Disadvantages of
Prestressed Concrete
1. The availability of experienced
builders is scanty.
2. Initial equipment cost is very high.
3. Availability of experienced
engineers is scanty.
4. Prestressed sections are brittle
5. Prestressed concrete sections are
less fire resistant.
Pre-tensioning Method
Stage 1 Stage 2 Stage 3 Stage 4
Tendons and
reinforcement are
positioned in the
beam mould.
Tendons are stressed
to about 70% of their
ultimate strength.
Concrete is cast into
the beam mould and
allowed to cure to
the required initial
strength.
When the concrete
has cured the
stressing force is
released and the
tendons anchor
themselves in the
concrete.
Post-tensioning Method
Stage 1 Stage 2 Stage 3 Stage 4
Cable ducts and
reinforcement are
positioned in the beam
mould. The ducts are
usually raised towards
the neutral axis at the
ends to reduce the
eccentricity of the
stressing force.
Concrete is cast
into the beam
mould and allowed
to cure to the
required initial
strength.
Tendons are
threaded through the
cable ducts and
tensioned to about
70% of their
ultimate strength.
Wedges are inserted
into the end
anchorages and the
tensioning force on
the tendons is
released. Grout is
then pumped into
the ducts to protect
the tendons.
1. In pretensioned prestress concrete, steel is
tensioned prior to that of concrete. It is
released once the concrete is placed and
hardened. The stresses are transferred all
along the wire by means of bond.
2. Suitable for short span and precast products
like sleepers, electric poles on mass
production.
3. In pretensioning the cables are basically
straight and horizontal. Placing them in curved
or inclined position is difficult. However the
wire’s can be kept with eccentrically. Since
cables can not be aligned similar to B.M.D.
structural advantages are less compare to that
of post-tensioned.
4. Prestress losses are more compare to that
of post-tensioned concrete.
1. Concreting is done first then wires are
tensioned and anchored at ends. The
stress transfer is by end bearing not by
bond.
2. Suitable for long span bridges
3. The post tensioning cables can be
aligned in any manner to suit the B.M.D
due to external load system. Therefore it
is more economical particularly for long
span bridges. The curved or inclined
cables can have vertical component at
ends. These components will reduce the
design shear force. Hence post-tensioned
beams are superior to pretensioned
beams both from flexural and shear
resistances point.
4. Losses are less compare to pre-tensioned
concrete
Comparative Study: Pretension Vs Post-tensioned Member Pretension
member Post-tensioned member
 Forms
• Wires
• Strands
• Tendons
• Cables
• Bars
 Source of Force
• Mechanical
• Hydraulic
• Electrical
• Chemical
Prestressing Steel
(High Strength steel)
tendons
Mechanical jacks
tendons
wires

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Bc prestressing

  • 1. PRESTRESSING IN CONCRETE A PRESENTATION ON  Anuj Singhal  Divyansh
  • 2. Pre-stressed concreteDefinition: • Prestress is defined as a method of applying pre- compression to control the stresses resulting due to external loads below the neutral axis of the beam tension developed due to external load which is more than the permissible limits of the plain concrete. • In other words it is a combination of steel and concrete that takes advantages of the strengths of each material.  Advantages • Concrete remains un-cracked • Reduction of steel corrosion • Increases durability • Good for pressure vessels • High span to depth ratio (ex: 45:1 vs. 28:1) • less dead load • More economical
  • 3. 1. Tendon: A stretched element used in a concrete member of structure to impart prestress to the concrete. 2. 2. Anchorage: A device generally used to enable the tendon to impart and maintain prestress in concrete. TERMINOLOGY
  • 4. 2 Main Types of Internal Prestressed Concrete In which the tendons are tensioned before the concrete is placed, tendons are temporarily anchored and tensioned and the prestress is transferred to the concrete after it is hardened. • Pre tensioned Concrete • Pre tensioned concrete • Post tensioned concrete
  • 5. In post-tensioning the concrete unit are first cast by incorporating ducts or grooves to house the tendons. When the concrete attains sufficient strength, the high-tensile wires are tensioned by means of jack bearing on the end of the face of the member and anchored by wedge or nuts. The forces are transmitted to the concrete by means of end anchorage and, when the cable is curved, through the radial pressure between the cable and the duct. The space between the tendons and the duct is generally grouted after the tensioning operation. • Post tensioned Concrete
  • 6. Disadvantages of Prestressed Concrete 1. The availability of experienced builders is scanty. 2. Initial equipment cost is very high. 3. Availability of experienced engineers is scanty. 4. Prestressed sections are brittle 5. Prestressed concrete sections are less fire resistant.
  • 7. Pre-tensioning Method Stage 1 Stage 2 Stage 3 Stage 4 Tendons and reinforcement are positioned in the beam mould. Tendons are stressed to about 70% of their ultimate strength. Concrete is cast into the beam mould and allowed to cure to the required initial strength. When the concrete has cured the stressing force is released and the tendons anchor themselves in the concrete.
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  • 9. Post-tensioning Method Stage 1 Stage 2 Stage 3 Stage 4 Cable ducts and reinforcement are positioned in the beam mould. The ducts are usually raised towards the neutral axis at the ends to reduce the eccentricity of the stressing force. Concrete is cast into the beam mould and allowed to cure to the required initial strength. Tendons are threaded through the cable ducts and tensioned to about 70% of their ultimate strength. Wedges are inserted into the end anchorages and the tensioning force on the tendons is released. Grout is then pumped into the ducts to protect the tendons.
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  • 11. 1. In pretensioned prestress concrete, steel is tensioned prior to that of concrete. It is released once the concrete is placed and hardened. The stresses are transferred all along the wire by means of bond. 2. Suitable for short span and precast products like sleepers, electric poles on mass production. 3. In pretensioning the cables are basically straight and horizontal. Placing them in curved or inclined position is difficult. However the wire’s can be kept with eccentrically. Since cables can not be aligned similar to B.M.D. structural advantages are less compare to that of post-tensioned. 4. Prestress losses are more compare to that of post-tensioned concrete. 1. Concreting is done first then wires are tensioned and anchored at ends. The stress transfer is by end bearing not by bond. 2. Suitable for long span bridges 3. The post tensioning cables can be aligned in any manner to suit the B.M.D due to external load system. Therefore it is more economical particularly for long span bridges. The curved or inclined cables can have vertical component at ends. These components will reduce the design shear force. Hence post-tensioned beams are superior to pretensioned beams both from flexural and shear resistances point. 4. Losses are less compare to pre-tensioned concrete Comparative Study: Pretension Vs Post-tensioned Member Pretension member Post-tensioned member
  • 12.  Forms • Wires • Strands • Tendons • Cables • Bars  Source of Force • Mechanical • Hydraulic • Electrical • Chemical Prestressing Steel (High Strength steel) tendons Mechanical jacks tendons wires
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