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Cotter and Knuckle Joints
Cotter joints
• A cotter is a flat wedge-shaped piece of
steel
• This is used to connect rigidly two rods
which transmit motion in the axial
direction, without rotation.
• These joints may be subjected to
tensile or compressive forces along
the axes of the rods
• It is uniform in thickness but tapering in
width , generally on one side only.
Usually the taper is 1 in 30.
Applications:
 Piston rod to the crosshead of a steam engine,
 Piston rod and its extension as a tail or pump rod
 Valve rod and its stem
 Strap end of connecting rod
 Foundation bolts to fasten heavy machinery to
foundations …..etc.,
Cotter joints
Cotter joints
Sleeve and cotter joint
The enlarged ends of the rods butt against each other with a common sleeve over them
•The rod ends are enlarged to take care of the weakening effect caused by slots
For circular rods
Socket and Spigot Cotter Joint
Slots are wider than the cotter.
Cotter pulls the rod and socket tightly together
Clearance: must be provided for adjustment.(2 to 3 mm)
Proportions
cotter thickness = (1/3)diameter of rod
cotter width = rod diameter
Gib and cotter joint for rectangular rods
One bar end is made in the form of a strap
A Gib is used along with the cotter.
The thickness of the gib and
cotter are same
Gib and cotter joint for rectangular rods
When the cotter alone (i.e. without gib) is driven,
the friction between its ends and the inside of the
slots in the strap tends to cause the sides of the
strap to spring open (or spread) outwards as
shown dotted in Fig.
Design of Socket and Spigot Cotter Joint
.
Let P = Load carried by the rods,
• d = Diameter of the rods,
• d1 = Outside diameter of socket,
• d2 = Diameter of spigot or inside diameter of socket,
• d3 = Outside diameter of spigot collar,
• t1 = Thickness of spigot collar,
• d4 = Diameter of socket collar,
• c = Thickness of socket collar,
• b = Mean width of cotter,
• t = Thickness of cotter,
• l = Length of cotter
• a = Distance from the end of the slot to the end of rod,
• σt = Permissible tensile stress for the rods material
• τ = Permissible shear stress for the cotter material
• σc = Permissible crushing stress for the cotter material
Design of Socket and Spigot joint
1.Failure of the rods in tension
Design of Socket and Spigot Cotter Joint
P
P
2. Failure of spigot in tension across the
weakest section (or slot)
Design of Socket and Spigot Cotter Joint
3. Failure of the rod or cotter in crushing
Design of Socket and Spigot Cotter Joint
4.Failure of the socket in tension across
the slot
Design of Socket and Spigot Cotter Joint
5. Failure of cotter in shear
Design of Socket and Spigot Cotter Joint
6. Failure of the socket collar in crushing
Design of Socket and Spigot Cotter Joint
7. Failure of socket end in shearing
Design of Socket and Spigot Cotter Joint
8. Failure of rod end in shear
Design of Socket and Spigot Cotter Joint
9.Failure of spigot collar in crushing
Design of Socket and Spigot Cotter Joint
10. Failure of the spigot collar in shearing
Design of Socket and Spigot Cotter Joint
11. Failure of cotter in bending
Design of Socket and Spigot Cotter Joint
Knuckle joint
Two or more rods subjected to
tensile and compressive forces are
fastened together
Their axes are not in
alignments but meet in a point
The joint allows a
small angular moment
of one rod relative to
another
It can be easily
connected and
disconnected
Applications: Elevator chains, valve rods, etc
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12856761.ppt

  • 2. Cotter joints • A cotter is a flat wedge-shaped piece of steel • This is used to connect rigidly two rods which transmit motion in the axial direction, without rotation. • These joints may be subjected to tensile or compressive forces along the axes of the rods • It is uniform in thickness but tapering in width , generally on one side only. Usually the taper is 1 in 30.
  • 3. Applications:  Piston rod to the crosshead of a steam engine,  Piston rod and its extension as a tail or pump rod  Valve rod and its stem  Strap end of connecting rod  Foundation bolts to fasten heavy machinery to foundations …..etc., Cotter joints
  • 5. Sleeve and cotter joint The enlarged ends of the rods butt against each other with a common sleeve over them •The rod ends are enlarged to take care of the weakening effect caused by slots For circular rods
  • 6. Socket and Spigot Cotter Joint Slots are wider than the cotter. Cotter pulls the rod and socket tightly together Clearance: must be provided for adjustment.(2 to 3 mm) Proportions cotter thickness = (1/3)diameter of rod cotter width = rod diameter
  • 7. Gib and cotter joint for rectangular rods One bar end is made in the form of a strap A Gib is used along with the cotter. The thickness of the gib and cotter are same
  • 8. Gib and cotter joint for rectangular rods When the cotter alone (i.e. without gib) is driven, the friction between its ends and the inside of the slots in the strap tends to cause the sides of the strap to spring open (or spread) outwards as shown dotted in Fig.
  • 9. Design of Socket and Spigot Cotter Joint .
  • 10. Let P = Load carried by the rods, • d = Diameter of the rods, • d1 = Outside diameter of socket, • d2 = Diameter of spigot or inside diameter of socket, • d3 = Outside diameter of spigot collar, • t1 = Thickness of spigot collar, • d4 = Diameter of socket collar, • c = Thickness of socket collar, • b = Mean width of cotter, • t = Thickness of cotter, • l = Length of cotter • a = Distance from the end of the slot to the end of rod, • σt = Permissible tensile stress for the rods material • τ = Permissible shear stress for the cotter material • σc = Permissible crushing stress for the cotter material Design of Socket and Spigot joint
  • 11. 1.Failure of the rods in tension Design of Socket and Spigot Cotter Joint P P
  • 12. 2. Failure of spigot in tension across the weakest section (or slot) Design of Socket and Spigot Cotter Joint
  • 13. 3. Failure of the rod or cotter in crushing Design of Socket and Spigot Cotter Joint
  • 14. 4.Failure of the socket in tension across the slot Design of Socket and Spigot Cotter Joint
  • 15. 5. Failure of cotter in shear Design of Socket and Spigot Cotter Joint
  • 16. 6. Failure of the socket collar in crushing Design of Socket and Spigot Cotter Joint
  • 17. 7. Failure of socket end in shearing Design of Socket and Spigot Cotter Joint
  • 18. 8. Failure of rod end in shear Design of Socket and Spigot Cotter Joint
  • 19. 9.Failure of spigot collar in crushing Design of Socket and Spigot Cotter Joint
  • 20. 10. Failure of the spigot collar in shearing Design of Socket and Spigot Cotter Joint
  • 21. 11. Failure of cotter in bending Design of Socket and Spigot Cotter Joint
  • 22.
  • 23.
  • 24.
  • 25.
  • 26.
  • 27. Knuckle joint Two or more rods subjected to tensile and compressive forces are fastened together Their axes are not in alignments but meet in a point The joint allows a small angular moment of one rod relative to another It can be easily connected and disconnected Applications: Elevator chains, valve rods, etc
  翻译: