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HOOVER DAM
 .
FAISHAL KHAN
OBJECTIVE
 What is pre stress concrete
 Modern methods of pre stress concrete
 Pre stress concrete effective than RCC
Pre stressed concrete (PC) is being used all over the world in the construction of
bridge structures. In Japan, the application of PC was first introduced in the
1950s.
In Japan, the first PC bridge, Tyousei Bridge, was built in 1951 and since then,
the construction of PC bridges has grown dramatically.
INTRODUCTION
In Japan, a number of innovative techniques have been
developed to enhance not only the structural performance but
also the durability of PC bridges. These include the
development of novel structural system and the advance in
new construction materials.
OVERVIEW
 Development of innovative material for pc bridges
I. Pre grouted pre stressed tendon
II. High strength concrete
 Development of modern structural systems in pc bridges
I. Pre stress concrete bridges with highly eccentric tendon
II. Extra dosed pc bridges
 Approximate design method for stay cables
DEVELOPMENT OF INNOVATIVE MATERIALS FOR
PC BRIDGES
In Japan, most of PC bridges were constructed using internally post-
tensioning tendons with grouting in sheaths.
1.Pre-grouted pre stressing tendon
Pre-grouted pre stressing tendon was first developed in Japan in 1987. It is
made by coating a pre stressing strand with unhardened epoxy resin and a
polyethylene protective tube and is embedded directly into concrete with the
polyethylene protective tube as a tendon for post-tensioning.
2.High-strength concrete-The chief advantage of using HSC is the
possibility of achieving higher pre stressing force compared to the normal
concrete which will lead to smaller cross-section and reduction in the overall
weight of the structure. Hence, the use of HSC has a good potential in the
construction of large structures.
DEVELOPMENT OF MODERN STRUCTURAL
SYSTEMS IN PC BRIDGES
External prestressing technique is widely being used in the construction industry.
Externally PC bridges are designed with prestressing tendons placed outside the concrete
section, but still remaining within the bounds of the cross section of girder.
1.PC bridges with highly eccentric external tendons
(a) This kind of construction is possible only when external prestressing is
used, since this allows the tendons to be placed outside the concrete section
of girder.
(b) In this concept, the compressive forces are taken by concrete and the
tensile forces by external tendons, thus taking advantages of both materials
effectively.
2.Extradosed PC bridges
(a) An extradosed prestressing concept, is a new type of structural system in which the
tendons are installed outside and above the main girder and deviated by short towers
located at supports.
(b) This type of bridge is placed between cable-stayed bridges and ordinary girder
bridges with internal or external tendons.
(c) Comparing to cable-stayed bridges, the height of the main tower in extradosed
bridges is lower; hence, a reduction in labor costs of construction can be achieved.
(d) But it is difficult to clearly distinguish between extradosed bridges and cable-stayed
bridges in terms of structural mechanics since many of the cable stayed bridges are very
similar to extradosed bridges.
Approximated design method for stay
cables
When bridge structures reinforced by stay cables, the design of stay cables would
be structural rationale by focusing on the stress change in the stay cables rather
than defining whether bridges are cable-stayed or extradosed by assuming
allowable stress for the stay cables. This would make it possible to design each
stay cable separately and enable the allowable stress to be set individually for each
stay cable.
bridges constructed with Japanese technology
1.Odawara Blue-Way Bridge
The Odawara Blue-Way Bridge, which is the first extra dosed PC box girder bridge in
the world and was completed in 1994. This bridge was designed with a three-span
continuous box-girder with extra dosed pre stressing, having a middle span length of
122 m, a tower height (h) of 10.5 m, and a girder height at supports (H) of 3.5 m.
Continue…
2.Shin-Meisei bridge
Shin-Meisei bridge on Nagoya Expressway No. 3 crossing the class-1 Shonai River in
western Nagoya in Japan. , the bridge was designed with a three span continuous rigid-
frame structure with extra dosed pre stressing, which is to become a landmark of
Nagoya's western threshold. The length of the middle span (L) is 122 m, a tower height
(h) of 16.5 m, and a girder height at supports (H) of 3.5 m.
Continue….
3.Rittoh Bridge
Rittoh Bridge located in the southern edge of Lake Biwa, is the first extra dosed PC
bridge with corrugated steel web whose main girder has a three-celled cross section,
making it suitable for a bilaterally suspended structure with a wide roadway. The
bridge consists of four-span and five span continuous rigid-frame structure with total
span length of 495m and 555m, respectively.
SUMMARY
 Pre grouted pre stressed tendon
 High strength concrete
 Pc bridges with highly eccentric tendon
 Extra dosed pc bridges
 Approximate method design for stay cables
CONCLUSIONS
Recent techniques in design and construction of PC bridges in Japan were presented.
Not only to improve the structural properties in terms of safety, aesthetic and economical
aspects, such innovated technologies were developed to enhance the long-term
durability, which is becoming one of the serious problems in concrete structures
nowadays. Considering the development of new construction materials, the application
of pregrouted internal tendons and use of low-shrinkage HSC were discussed. The
corrugated steel webs, which take advantages of steel and concrete, have proved to be
one of promising solutions that can reduce the self weight of main girders, thereby
enabling the use of longer spans and reduction of construction cost.
 DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

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DEVELOPMENT OF MODERN PRESTRESSED CONCRETE BRIDGES IN JAPAN

  • 3. OBJECTIVE  What is pre stress concrete  Modern methods of pre stress concrete  Pre stress concrete effective than RCC
  • 4. Pre stressed concrete (PC) is being used all over the world in the construction of bridge structures. In Japan, the application of PC was first introduced in the 1950s. In Japan, the first PC bridge, Tyousei Bridge, was built in 1951 and since then, the construction of PC bridges has grown dramatically. INTRODUCTION
  • 5. In Japan, a number of innovative techniques have been developed to enhance not only the structural performance but also the durability of PC bridges. These include the development of novel structural system and the advance in new construction materials.
  • 6. OVERVIEW  Development of innovative material for pc bridges I. Pre grouted pre stressed tendon II. High strength concrete  Development of modern structural systems in pc bridges I. Pre stress concrete bridges with highly eccentric tendon II. Extra dosed pc bridges  Approximate design method for stay cables
  • 7. DEVELOPMENT OF INNOVATIVE MATERIALS FOR PC BRIDGES In Japan, most of PC bridges were constructed using internally post- tensioning tendons with grouting in sheaths. 1.Pre-grouted pre stressing tendon Pre-grouted pre stressing tendon was first developed in Japan in 1987. It is made by coating a pre stressing strand with unhardened epoxy resin and a polyethylene protective tube and is embedded directly into concrete with the polyethylene protective tube as a tendon for post-tensioning. 2.High-strength concrete-The chief advantage of using HSC is the possibility of achieving higher pre stressing force compared to the normal concrete which will lead to smaller cross-section and reduction in the overall weight of the structure. Hence, the use of HSC has a good potential in the construction of large structures.
  • 8. DEVELOPMENT OF MODERN STRUCTURAL SYSTEMS IN PC BRIDGES External prestressing technique is widely being used in the construction industry. Externally PC bridges are designed with prestressing tendons placed outside the concrete section, but still remaining within the bounds of the cross section of girder. 1.PC bridges with highly eccentric external tendons (a) This kind of construction is possible only when external prestressing is used, since this allows the tendons to be placed outside the concrete section of girder. (b) In this concept, the compressive forces are taken by concrete and the tensile forces by external tendons, thus taking advantages of both materials effectively.
  • 9. 2.Extradosed PC bridges (a) An extradosed prestressing concept, is a new type of structural system in which the tendons are installed outside and above the main girder and deviated by short towers located at supports. (b) This type of bridge is placed between cable-stayed bridges and ordinary girder bridges with internal or external tendons. (c) Comparing to cable-stayed bridges, the height of the main tower in extradosed bridges is lower; hence, a reduction in labor costs of construction can be achieved. (d) But it is difficult to clearly distinguish between extradosed bridges and cable-stayed bridges in terms of structural mechanics since many of the cable stayed bridges are very similar to extradosed bridges.
  • 10. Approximated design method for stay cables When bridge structures reinforced by stay cables, the design of stay cables would be structural rationale by focusing on the stress change in the stay cables rather than defining whether bridges are cable-stayed or extradosed by assuming allowable stress for the stay cables. This would make it possible to design each stay cable separately and enable the allowable stress to be set individually for each stay cable.
  • 11. bridges constructed with Japanese technology 1.Odawara Blue-Way Bridge The Odawara Blue-Way Bridge, which is the first extra dosed PC box girder bridge in the world and was completed in 1994. This bridge was designed with a three-span continuous box-girder with extra dosed pre stressing, having a middle span length of 122 m, a tower height (h) of 10.5 m, and a girder height at supports (H) of 3.5 m.
  • 12. Continue… 2.Shin-Meisei bridge Shin-Meisei bridge on Nagoya Expressway No. 3 crossing the class-1 Shonai River in western Nagoya in Japan. , the bridge was designed with a three span continuous rigid- frame structure with extra dosed pre stressing, which is to become a landmark of Nagoya's western threshold. The length of the middle span (L) is 122 m, a tower height (h) of 16.5 m, and a girder height at supports (H) of 3.5 m.
  • 13. Continue…. 3.Rittoh Bridge Rittoh Bridge located in the southern edge of Lake Biwa, is the first extra dosed PC bridge with corrugated steel web whose main girder has a three-celled cross section, making it suitable for a bilaterally suspended structure with a wide roadway. The bridge consists of four-span and five span continuous rigid-frame structure with total span length of 495m and 555m, respectively.
  • 14. SUMMARY  Pre grouted pre stressed tendon  High strength concrete  Pc bridges with highly eccentric tendon  Extra dosed pc bridges  Approximate method design for stay cables
  • 15. CONCLUSIONS Recent techniques in design and construction of PC bridges in Japan were presented. Not only to improve the structural properties in terms of safety, aesthetic and economical aspects, such innovated technologies were developed to enhance the long-term durability, which is becoming one of the serious problems in concrete structures nowadays. Considering the development of new construction materials, the application of pregrouted internal tendons and use of low-shrinkage HSC were discussed. The corrugated steel webs, which take advantages of steel and concrete, have proved to be one of promising solutions that can reduce the self weight of main girders, thereby enabling the use of longer spans and reduction of construction cost.
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