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WEAVING TECHNOLOGY
Weaving ,[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Yarn Preparation Process Diagram WARP YARN, WEFT YARN 1.0  WARPING 2.0  SIZING 3.0  DRAW-IN / TYING-IN WEAVING
1.0  WARPING The warping process  transfers  the yarn from multiple packages to a section beam.  To produce a quality beam suitable for weaving, the following must be accomplished:  1)  no lint, fly, wild yarn 2)  no high or low selvage 3)  maintain warper speed 4)  maintain braking systems 5)  no crossed or loose ends 6)  uniform tension across beam 7)  uniform tension beam to beam 8)  smooth section beams, rollers
creel warpers beam
ย 
ย 
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],2.0  SIZING
Schematic of a simple sizing configuration
[object Object],Drop wires Healds Reed 3.0  DRAWING-IN
The passage of the warp through a loom
[object Object],Fuhโ€ฆletihnyerโ€ฆ. 3.0  TYING-IN
Weaving Principles ,[object Object],Like thisโ€ฆ
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Shedding
A. Shedding occurs hereโ€ฆ Shedding is the  lifting  of some of the warp yarns, so that the warp is divided into 2 sheets. This creates an opening (a shed) between them for the weft carrier to pass through. B. Pickingโ€ฆ The weft yarn taken from one side of the warp through the shed. C. Beating-upโ€ฆ The inserted pick is consolidated or โ€˜beaten-upโ€™ into the fabric when the new pick is pushed into the cloth-fell by the reed. picks
Warp control (or let-off) ,[object Object],Basic Mechanism of Warp & Weft Control Cloth control (or take-up) This motion withdraws fabric from the weaving area at the constant rate that will give the required pick-spacing and then winds it onto a roller
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Weaving Structure ,[object Object],[object Object],[object Object],Balanced weave Plain weave Rib weaves Basket weaves
Twill Weave
Satin Weave Warp faced satin weave filling faced satin weave
Woven Fabric Analysis ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
% Crimp,  %c  =  [(l y  โ€“ l fab ) / l fab ] x 100 Crimp (waviness of yarns) Fabric Take up % Take up,  %t  =  [(l y  โ€“ l fab ) / l y ] x 100

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Weaving Technology V1

  • 2.
  • 3.
  • 4. Yarn Preparation Process Diagram WARP YARN, WEFT YARN 1.0 WARPING 2.0 SIZING 3.0 DRAW-IN / TYING-IN WEAVING
  • 5. 1.0 WARPING The warping process transfers the yarn from multiple packages to a section beam. To produce a quality beam suitable for weaving, the following must be accomplished: 1) no lint, fly, wild yarn 2) no high or low selvage 3) maintain warper speed 4) maintain braking systems 5) no crossed or loose ends 6) uniform tension across beam 7) uniform tension beam to beam 8) smooth section beams, rollers
  • 9.
  • 10. Schematic of a simple sizing configuration
  • 11.
  • 12. The passage of the warp through a loom
  • 13.
  • 14.
  • 15.
  • 17. A. Shedding occurs hereโ€ฆ Shedding is the lifting of some of the warp yarns, so that the warp is divided into 2 sheets. This creates an opening (a shed) between them for the weft carrier to pass through. B. Pickingโ€ฆ The weft yarn taken from one side of the warp through the shed. C. Beating-upโ€ฆ The inserted pick is consolidated or โ€˜beaten-upโ€™ into the fabric when the new pick is pushed into the cloth-fell by the reed. picks
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 24. Satin Weave Warp faced satin weave filling faced satin weave
  • 25.
  • 26. % Crimp, %c = [(l y โ€“ l fab ) / l fab ] x 100 Crimp (waviness of yarns) Fabric Take up % Take up, %t = [(l y โ€“ l fab ) / l y ] x 100
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