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Maximum Size of Fillet Welds
Dr. N. Subramanian 2
Minimum Size of Fillet Welds
Dr. N. Subramanian 3
Smaller size weld is economical than large one.
Weld Specifications
Dr. N. Subramanian 4
Effective length of
weld = overall
length – 2x size of
weld.
Provide end
returns for joints
subjected to
eccentricity,
stress reversals or
impact loads.
Effective Throat Dimensions
Dr. N. Subramanian 5
Groove Welds
Fillet Welds
Fillet Welds at Varying
Angles to the Load
Dr. N. Subramanian 6
Effective throat
thickness = K x
size of weld
End Fillet Normal to Direction of
Force
Dr. N. Subramanian 7
When the weld axis is
normal to the load vector,
the end fillet weld
develops a high strength
with less ductility.
Cl.10.5.8.5 requires that
throat thickness ≥ 0.5 t.
The thickness of the welds
should be negotiated at a
uniform slope.
Design of Groove Welds
 For tension or compression normal to effective
area or parallel to axis of weld
Tdw = fy Lw te / γmw ;
γmw =1.25 for shop welding and 1.5 for site
welding.
fy = Smaller of ultimate stress of weld and the
parent metal in MPa
te = Effective throat thickness of weld
 For shear on effective area
Vdw = Lw te fyw / (3 x γmw)
Dr. N. Subramanian 8
Design of Groove Weld (cont.)
Dr. N. Subramanian 9
Combined Bending, shear
and bearing
Clause(10.5.10.2.2)
Equivalent stress
fb = Stress due to bending
fbr = stress due to bearing
q = shear stress
Design of Fillet Weld
 As per IS: 800, design strength
 Pdw = Lw tt fwn βlw
or
 Pdw = Lw K s fwnβlw
s = size of the weld, fwn = fu / (√3 γmw)
 When subjected to combined stresses, the
equivalent stress, fe, should satisfy
fa = normal stress
q = stress due to shear force or tension.
Dr. N. Subramanian 10
mw
u
a
e
f
q
f
f

3
)
3
( 2



Reduction factor for long Joints 0
.
1
150
2
.
0
2
.
1 


t
j
lw
t
l

)
,
min( up
uw
u f
f
f 
Design Strength of Fillet Welds
Dr. N. Subramanian 11
Intermittent Fillet Welds
Dr. N. Subramanian 12
Assume the size of weld and compute the total length of
weld.
Follow the minimum effective length and clear spacing
clauses of IS code.
At the ends, the longitudinal intermittent fillet weld should
be of length not less than the width of the member.
Balancing the Welds in
a Tension Member
Dr. N. Subramanian 13
P1 = Ty / d – P2 / 2
P2 = Rw Lw2
P3 = T(1-y / d) – P2 / 2
Compute P2 , P1 and P3.
Compute Lw1 = P1 / Rw and Lw3 = P3 / Rw
Welds for Tension Connection
Dr. N. Subramanian 14
Unsatisfactory Satisfactory
Welded Seat Angle Connection
Dr. N. Subramanian 15
Design of Unstiffened Angle Seat
The steps in the design are:
 Select a seat angle having a length equal to width of the beam.
 Calculate the length of the outstanding leg of the seat
b = R / [tw(fyw / γmo)]; γmo = 1.10.
R = reaction of the beam
tw = thickness of web of beam
 Determine length of bearing on cleat b1 = b-(Tf + rb)
Tf , rb = Thickness & root radius of the beam flange
 Determine distance from end of bearing on cleat to root of angle
b2 = b + g – (ta + ra)
where g = erection clearance + tolerance
Dr. N. Subramanian 16
Design of Unstiffened Angle Seat
(cont.)
 Calculate bending moment at critical section
Mu = R x (b2 / b1) x b2 / 2
 Equate it to the strength of angle leg, bent about its
weak axis, determine thickness of seat angle
 Determine the required weld size.
 Without taking eccentricity
Lw = R / (2 x Rw); Rw = strength of weld per mm
 When eccentricity is considered,
 Rres = R / (2 L2
w) √[L2
w + 20.25 (b2 / 2)2 ]
Dr. N. Subramanian 17
Simple Shear-
Double Angle Connection
Dr. N. Subramanian 18
Source :AISC
Eccentric Shear
in the Plane of the Web
Dr. N. Subramanian 19
R [P / (2L )] (L 12.96e )N / mm
res
2 2
2
2
 
Flexible End Plate Shear
Connection
Dr. N. Subramanian 20
The end plate is shop welded to the web of beam and
connected to column flanges/webs by HSFC Bolts.
End Plate Connections
 The welds may be designed for the resultant force
using the elastic vector analysis
 Resultant force =
≤ Design strength of weld
Dr. N. Subramanian 21
(P / A) (My / Z)
2 2

Extended end plates
Types of Eccentric Loading
Dr. N. Subramanian 22
Properties of Welds
Treated as Lines
Dr. N. Subramanian 23
Ecc. Load Causing Twisting
Moment
Steps involved in checking the adequacy of the weld
 Calculate the centroid of the weld line
 Determine twisting moment and the forces at the centroid
 T = Px ex + Py ey
 Locate the critical weld points
 Determine The force components due to twisting moment
and maximum shear force for critical weld point
 Fx
T = Ty / Ip and Fy
T = Tx / Ip
 Fx
P = Px / Lw and Fy
P = Py / Lw
Dr. N. Subramanian 24
Ecc. Load Causing Twisting
Moment (cont)
 Calculate the resultant shear force
 FR = [(Fx
P + Fx
T)2 + (Fy
P + Fy
T)2]0.5
 The maximum shear force should be less than the
capacity of weld
FR < Rw (weld strength)
Dr. N. Subramanian 25
Eccentric Bracket Connection
Dr. N. Subramanian 26
Loads Applied Eccentric
to the Plane of Weld
Dr. N. Subramanian 27
Stresses in Weld Subjected
to Eccentric Load Causing B.M.
Dr. N. Subramanian 28
Welded Stiffened Seat Connection
Dr. N. Subramanian 29
Welded stiffened seat connection
Dr. N. Subramanian 30
Welded
stiffened seat
connection
using the split I
section in a car
parking
structure in
Bethesda, USA
Beam-to- Column Connections
Dr. N. Subramanian 31
(a) Beam flange directly welded to column flange (d) welded flange
plate connection to column web
Beam-to-Column Connections
Dr. N. Subramanian 32
Directly welded Flanges
Beam bottom flange welding -a challenge
–Weld access hole, cope and backup bar required
–Un-fused interface at bottom of back-up bar
 Potential crack initiation of CJP weld
Beam-Column Joint Behaviour
Dr. N. Subramanian 33
Required Design Checks
Dr. N. Subramanian 34
Continuous Beam-to- Column
Connections
Dr. N. Subramanian 35
Continuous Beam-to- Column
Connections (cont.)
Dr. N. Subramanian 36
Welded Beam Splices
Dr. N. Subramanian 37
Hybrid Beam Splice
Dr. N. Subramanian 38
Cover Plates Shop welded & Site Bolted
Welded Column Splices
Dr. N. Subramanian 39
Column Splice with Complete Joint
Penetration Grove Weld
Dr. N. Subramanian 40
Source: AISC
Welded Column Splices (cont.)
Dr. N. Subramanian 41
Welded Tubular Connections
Dr. N. Subramanian 42
Basic Types of Tubular Joints
Dr. N. Subramanian 43
Examples with Welded Tubes
Dr. N. Subramanian 44
Seismic Failure of
Moment Connections
 The January 1994 Northridge earthquake in
California and Kobe earthquake in Japan in 1995–
Showed failure of beam-column connections.
 Failures included
 Fracture of bottom beam flange-to-column flange
CJP groove welds.
 Secondary cracking of the beam web shear plate
 Failure of the beam top flange weld.
Dr. N. Subramanian 45
Design of Seismic Moment
Connections
 More than ten Years of Research resulted in the
following documents:
 AISC 341-05 (Seismic provisions for structural steel buildings,
American Institute of Steel Construction).
 AISC 358-10 (Pre-qualified connections for special and
intermediate steel moment frames for seismic applications
including Supplement No.1)
 Some of the Pre-qualified connections are
discussed in the next few slides.
Dr. N. Subramanian 46
Pre-qualified Seismic
Moment Connections
Dr. N. Subramanian 47
Reduced beam section (RBS) moment connection (a)
connection, (b) details of reduced beam flange
Pre-qualified Seismic
Moment Connections (cont.)
Dr. N. Subramanian 48
Bolted unstiffened extended end-plate (BUEEP) and bolted
stiffened extended end-plate (BSEEP) moment connections
Pre-qualified Seismic
Moment Connections (cont.)
Dr. N. Subramanian 49
Bolted flange plate (BFP) moment connection
Pre-qualified Seismic
Moment Connections (cont.)
Dr. N. Subramanian 50
Welded unreinforced Flange –
welded Web (WUF-W) moment
connection (a) connection,
(b) Detailing of connection
Pre-qualified Seismic
Moment Connections (cont.)
Dr. N. Subramanian 51
Kaiser bolted bracket (KBB) moment connections (a)
Beam welded to bracket, (b) beam bolted to bracket
Dr. N. Subramanian 52
THANK YOU!

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WELDED_CONNECTIONS

  • 1. 1
  • 2. Maximum Size of Fillet Welds Dr. N. Subramanian 2
  • 3. Minimum Size of Fillet Welds Dr. N. Subramanian 3 Smaller size weld is economical than large one.
  • 4. Weld Specifications Dr. N. Subramanian 4 Effective length of weld = overall length – 2x size of weld. Provide end returns for joints subjected to eccentricity, stress reversals or impact loads.
  • 5. Effective Throat Dimensions Dr. N. Subramanian 5 Groove Welds Fillet Welds
  • 6. Fillet Welds at Varying Angles to the Load Dr. N. Subramanian 6 Effective throat thickness = K x size of weld
  • 7. End Fillet Normal to Direction of Force Dr. N. Subramanian 7 When the weld axis is normal to the load vector, the end fillet weld develops a high strength with less ductility. Cl.10.5.8.5 requires that throat thickness ≥ 0.5 t. The thickness of the welds should be negotiated at a uniform slope.
  • 8. Design of Groove Welds  For tension or compression normal to effective area or parallel to axis of weld Tdw = fy Lw te / γmw ; γmw =1.25 for shop welding and 1.5 for site welding. fy = Smaller of ultimate stress of weld and the parent metal in MPa te = Effective throat thickness of weld  For shear on effective area Vdw = Lw te fyw / (3 x γmw) Dr. N. Subramanian 8
  • 9. Design of Groove Weld (cont.) Dr. N. Subramanian 9 Combined Bending, shear and bearing Clause(10.5.10.2.2) Equivalent stress fb = Stress due to bending fbr = stress due to bearing q = shear stress
  • 10. Design of Fillet Weld  As per IS: 800, design strength  Pdw = Lw tt fwn βlw or  Pdw = Lw K s fwnβlw s = size of the weld, fwn = fu / (√3 γmw)  When subjected to combined stresses, the equivalent stress, fe, should satisfy fa = normal stress q = stress due to shear force or tension. Dr. N. Subramanian 10 mw u a e f q f f  3 ) 3 ( 2    Reduction factor for long Joints 0 . 1 150 2 . 0 2 . 1    t j lw t l  ) , min( up uw u f f f 
  • 11. Design Strength of Fillet Welds Dr. N. Subramanian 11
  • 12. Intermittent Fillet Welds Dr. N. Subramanian 12 Assume the size of weld and compute the total length of weld. Follow the minimum effective length and clear spacing clauses of IS code. At the ends, the longitudinal intermittent fillet weld should be of length not less than the width of the member.
  • 13. Balancing the Welds in a Tension Member Dr. N. Subramanian 13 P1 = Ty / d – P2 / 2 P2 = Rw Lw2 P3 = T(1-y / d) – P2 / 2 Compute P2 , P1 and P3. Compute Lw1 = P1 / Rw and Lw3 = P3 / Rw
  • 14. Welds for Tension Connection Dr. N. Subramanian 14 Unsatisfactory Satisfactory
  • 15. Welded Seat Angle Connection Dr. N. Subramanian 15
  • 16. Design of Unstiffened Angle Seat The steps in the design are:  Select a seat angle having a length equal to width of the beam.  Calculate the length of the outstanding leg of the seat b = R / [tw(fyw / γmo)]; γmo = 1.10. R = reaction of the beam tw = thickness of web of beam  Determine length of bearing on cleat b1 = b-(Tf + rb) Tf , rb = Thickness & root radius of the beam flange  Determine distance from end of bearing on cleat to root of angle b2 = b + g – (ta + ra) where g = erection clearance + tolerance Dr. N. Subramanian 16
  • 17. Design of Unstiffened Angle Seat (cont.)  Calculate bending moment at critical section Mu = R x (b2 / b1) x b2 / 2  Equate it to the strength of angle leg, bent about its weak axis, determine thickness of seat angle  Determine the required weld size.  Without taking eccentricity Lw = R / (2 x Rw); Rw = strength of weld per mm  When eccentricity is considered,  Rres = R / (2 L2 w) √[L2 w + 20.25 (b2 / 2)2 ] Dr. N. Subramanian 17
  • 18. Simple Shear- Double Angle Connection Dr. N. Subramanian 18 Source :AISC
  • 19. Eccentric Shear in the Plane of the Web Dr. N. Subramanian 19 R [P / (2L )] (L 12.96e )N / mm res 2 2 2 2  
  • 20. Flexible End Plate Shear Connection Dr. N. Subramanian 20 The end plate is shop welded to the web of beam and connected to column flanges/webs by HSFC Bolts.
  • 21. End Plate Connections  The welds may be designed for the resultant force using the elastic vector analysis  Resultant force = ≤ Design strength of weld Dr. N. Subramanian 21 (P / A) (My / Z) 2 2  Extended end plates
  • 22. Types of Eccentric Loading Dr. N. Subramanian 22
  • 23. Properties of Welds Treated as Lines Dr. N. Subramanian 23
  • 24. Ecc. Load Causing Twisting Moment Steps involved in checking the adequacy of the weld  Calculate the centroid of the weld line  Determine twisting moment and the forces at the centroid  T = Px ex + Py ey  Locate the critical weld points  Determine The force components due to twisting moment and maximum shear force for critical weld point  Fx T = Ty / Ip and Fy T = Tx / Ip  Fx P = Px / Lw and Fy P = Py / Lw Dr. N. Subramanian 24
  • 25. Ecc. Load Causing Twisting Moment (cont)  Calculate the resultant shear force  FR = [(Fx P + Fx T)2 + (Fy P + Fy T)2]0.5  The maximum shear force should be less than the capacity of weld FR < Rw (weld strength) Dr. N. Subramanian 25
  • 26. Eccentric Bracket Connection Dr. N. Subramanian 26
  • 27. Loads Applied Eccentric to the Plane of Weld Dr. N. Subramanian 27
  • 28. Stresses in Weld Subjected to Eccentric Load Causing B.M. Dr. N. Subramanian 28
  • 29. Welded Stiffened Seat Connection Dr. N. Subramanian 29
  • 30. Welded stiffened seat connection Dr. N. Subramanian 30 Welded stiffened seat connection using the split I section in a car parking structure in Bethesda, USA
  • 31. Beam-to- Column Connections Dr. N. Subramanian 31 (a) Beam flange directly welded to column flange (d) welded flange plate connection to column web
  • 32. Beam-to-Column Connections Dr. N. Subramanian 32 Directly welded Flanges Beam bottom flange welding -a challenge –Weld access hole, cope and backup bar required –Un-fused interface at bottom of back-up bar  Potential crack initiation of CJP weld
  • 33. Beam-Column Joint Behaviour Dr. N. Subramanian 33
  • 34. Required Design Checks Dr. N. Subramanian 34
  • 36. Continuous Beam-to- Column Connections (cont.) Dr. N. Subramanian 36
  • 37. Welded Beam Splices Dr. N. Subramanian 37
  • 38. Hybrid Beam Splice Dr. N. Subramanian 38 Cover Plates Shop welded & Site Bolted
  • 39. Welded Column Splices Dr. N. Subramanian 39
  • 40. Column Splice with Complete Joint Penetration Grove Weld Dr. N. Subramanian 40 Source: AISC
  • 41. Welded Column Splices (cont.) Dr. N. Subramanian 41
  • 42. Welded Tubular Connections Dr. N. Subramanian 42
  • 43. Basic Types of Tubular Joints Dr. N. Subramanian 43
  • 44. Examples with Welded Tubes Dr. N. Subramanian 44
  • 45. Seismic Failure of Moment Connections  The January 1994 Northridge earthquake in California and Kobe earthquake in Japan in 1995– Showed failure of beam-column connections.  Failures included  Fracture of bottom beam flange-to-column flange CJP groove welds.  Secondary cracking of the beam web shear plate  Failure of the beam top flange weld. Dr. N. Subramanian 45
  • 46. Design of Seismic Moment Connections  More than ten Years of Research resulted in the following documents:  AISC 341-05 (Seismic provisions for structural steel buildings, American Institute of Steel Construction).  AISC 358-10 (Pre-qualified connections for special and intermediate steel moment frames for seismic applications including Supplement No.1)  Some of the Pre-qualified connections are discussed in the next few slides. Dr. N. Subramanian 46
  • 47. Pre-qualified Seismic Moment Connections Dr. N. Subramanian 47 Reduced beam section (RBS) moment connection (a) connection, (b) details of reduced beam flange
  • 48. Pre-qualified Seismic Moment Connections (cont.) Dr. N. Subramanian 48 Bolted unstiffened extended end-plate (BUEEP) and bolted stiffened extended end-plate (BSEEP) moment connections
  • 49. Pre-qualified Seismic Moment Connections (cont.) Dr. N. Subramanian 49 Bolted flange plate (BFP) moment connection
  • 50. Pre-qualified Seismic Moment Connections (cont.) Dr. N. Subramanian 50 Welded unreinforced Flange – welded Web (WUF-W) moment connection (a) connection, (b) Detailing of connection
  • 51. Pre-qualified Seismic Moment Connections (cont.) Dr. N. Subramanian 51 Kaiser bolted bracket (KBB) moment connections (a) Beam welded to bracket, (b) beam bolted to bracket
  • 52. Dr. N. Subramanian 52 THANK YOU!
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