Resume

Eng. Akram Mohamed Babekr
Automation & Electrical Maintenance Supervisor
Jadayel Global Aluminum Can & End Manufacturer

 Date of Birth: 24121980
 Birth Place – KSA Jeddah
 Address – Jeddah Alfyha Dist.
 Nationality: Sudanese
 Transferable Saudi Residence and valid driving licenses.

 Master of Business Administration,(Specialization in Operations Management)
from Sikkim Manipal University (SMU) India 2010-2012
 B.Sc. (Honors) In Electrical & Electronic Engineering from University of Science &
Technology, Omdurman, Sudan2001-2006
 Certified PROFIBUS Engineer (CPE). world wide recognized training program From
PROFIBUS and PROFINET International (PI) September 2011

 Training for industrial Automation systems & Drives technology “ Siemens Training Center –
Jeddah” in the following courses:
1. SIMATIC S7 PLC-Service & Maintenance Course 1
2. SIMATIC S7 PLC-Programming 2
3. SIMATIC WinCC SCADA System (Supervisory Control and Data Acquisition)
4. SIMATIC WinCC Flexible for HMI (Human Machine Interface)
 Programming Logic Controllers “Prolific Systems & Technologies-India Statutory Compliance
• Siemens S7 300
• Siemens S7 400
• Allen Bradley Controllogix 5000
• HMI Wincc Flexible
 MatrikonOPC- Singapore
1. OPC Level 1 & 2 – OPC Integration and Diagnostics
2. OPC Level 3 – Implementing OPC Projects & Advanced Architectures
3. OPC Workshop Level 4 – OPC Unified Architecture (OPC UA)
1. ASM Process Automation -Dammam”
2. Industrial communication network (Profibus and industrial Ethernet)
3. Profibus Troubleshooting & Maintenance

 INTELLISPES inside of Can Operation & Maintenance “PRESSCO Technology INC. Cleveland,
Ohio USA”
 Saudi Energy Efficiency Center” Riyadh
1. Energy Conservation in Industrial Sector
 SAP system (Enterprise Resource Planning) “Jadayel Global –Jeddah
 International Business Solution –Jeddah”
1. ISO 22000 internal auditing and HACCP
2. ISO 22000 Food Safety Management System
3. ISO 9001 Quality Management Sytem
 Project Management Professional and PMP Exam Preparation “Dar Al-Ruaa” Jeddah
 Fire Fighting By using Portable Extinguisher Jadayel Global –Jeddah

 Sudan Engineering Council – graduate Engineer No 13580
 Sudan Engineering Society – Full Member
 Saudi Council of Engineers – Full Member No 145196

 ABB Variable Speed Drives Seminar on MAY 27, 2008 (AL BILAD HOTEL JEDDAH)
 ABB ACS880 Drive launching event In Jeddah on Dec 8th 2014
 SIEMNS SIVACON-8PT Switchboards, Bus way system on July 20 /2009 . Movenpic Hotel Jeddah
 SIEMENS (SIRIUS Innovations Product launch) Seminar. On March 22 / 2011 Jeddah, KSA
 SIEMENS SIMOCODE Pro Intelligent Motor Management System on 24 September 2014 Le Meridien Hotel,
Jeddah
 PROFIBUS and PROFINET Middle East Launch on June 29, 2011 Hotel Dubai Marina, Dubai UAE
 SICK SENSOR Technology Seminar & workshop on 5 March 2012 Al-Salam Holiday Inn Jeddah
 ASM Process Automation Seminar on 18 December 2011 Sheraton Hotel Jeddah

 Abuljadayel Beverages Incorporation. January 2007- June 2008
Position: Control system & Automation engineer (maintenance department)
 Job responsibilities:
1. Cooperate and help “KRONSE and KHS” Automation & Electrical Engineers during the installation and
commissioning our Filling Line project by:
• Pulling & arranging the machines power supply cables
• Doing the required installation and wiring of the control panels
• Installation and addressing the industrial network cable.
• Checking all I/O ‘s devices (Sensors , Actuators , VFD’s , safety Guards …..)
• Testing All HMI’s and make sure they are working properly
• Insure the feedback signals between the PLC’s working well
• Troubleshoot all PLC’s software and hardware which is used on the machinery
• Help in on-line troubleshooting whenever possible (Using VPN)
• Help in the Preventive maintenance that was weekly done in the plant.
• Make a monthly report to the Maintenance Manager
• Make monthly Backup for all software and PLC Programs

 Installation and Commissioning KRONSE Cans filling line
 Installation and Commissioning KHS Bottles filling line
 Achievement of target level of production in plant “960.000 cans daily”
 ISO 9001-2008 QMS Certification Renewal Audit passed

 Jadayel Global Aluminum Can Ltd. – Jeddah (June 2008 –June 2009)
Position: Automation & Electrical Engineer
Job responsibilities:
•Representing Jadayel Global as Team member of the Erection and commission the Can making plant
with STOLLE company the following was my responsibilities :
• Installation of cable trays from the main machine to the machine field areas
• Pulling cable from machine panel to the machine field areas
• Termination of all low voltage panels
• Termination of cables from machine panel to the field areas like motors, sensors, photo cells,
display panels and operating stations.
• Installation AS-I network “ Slaves”
• Checking All PLC’s input /Output and All others Remote I/O Linked to the PLC
• Assisting STOLLE Automation Engineer to achieve synchronization between machines

 Jadayel Global Aluminum Can Ltd. – Jeddah (June 2009 – Present)
Position: Automation & Electrical Maintenance Supervisor
A.Technical Activates:
 Troubleshoot and Programming the Automation system PLC’s “Siemens S7 300 , S7 400 , AB
SLC 500 and Omron CJ1M and using Software's “SIMATIC S7 and RSlogix5000”
 Troubleshoot and reprogramming All Human Machine Interface HMI’s such as Siemens
MP370, TP270 and other SCAD System using Software “WinccFlexible”
 Troubleshoot and design All industrial Networks such as “ProfiBus , ProfiNet and AS-I
Networks”
 Troubleshooting and monitoring Line Control System “DCS and Line Conveyors system”
 Troubleshoot All I/O devices such as VFD’s, Servo Drive, Resolvers, Encoders and other
instrumentation
 Doing the monthly PLC Program Backup

Position: Automation & Electrical Maintenance Supervisor
A.Technical Activates:
 In charge for All refrigeration's system such Main Chillers, All Air conditioning system
 In charge for Main Power Station “Switch gear , Step down Transformers and Main ACB’s”
 In charge for All Utilities such as “Air compressors, Vacuum , Ari dryer and DI Water Station”
 In charge for Main Lighting system and Ventilation Fans

B. Management Activities:
 Initiates, implements, and managing the plant maintenance program based on best practices in can
making industry and SOP
 Monitor the consumption and inventories of spare parts, and initiates reordering when necessary.
 Review the operation of plant equipment's and systems constantly, to minimize unplanned
downtime and to identify opportunities for improvement.
 Review the weekly and monthly preventive maintenance and insure that it done in effective way.
 Ensures that all maintenance technicians are trained on the most updated version of the operating
procedures.

B. Management Activities:
 Member of ISO and HACCP team and doing All Maintenance Documentations for ISO
 Member of SAP key workers in the company
 Assists with hiring of maintenance personnel
 Prepare reports, analyzes data, and make recommendations for improving plant operations and
solving maintenance-related problems.
 Maintains and update operating, training manuals and electrical drawings for the maintenance
department

A. Management Activities:
 Calculate total down time (per minute) for each machine in the Line every six Months
 Calculate Electrical, Electronics and Automation spare parts consumptions for each machine
 Calculate the production efficiency (Performance) for each machine (looking at ELC. maintenance
point of view) by using the following approaches and equations:
• Measuring Mean Time Between Failures (MTBF) MTBF = Total Times/number of Failures
• Measuring Mean Time To Repair (MTTR) MTTR = Repair time/ number of repairs
• Measuring Availability Availability = MTBF/ MTBF+MTTR

 Installation and Commissioning STOLLE Can Making Line “Team Member”
 Installation and Commissioning STOLLE Easy On Top Ends “EOE” line “Team Member”
 Installation and Commissioning NAROSKA Twist Off Caps Line “


 build new Profinet network (industrial Ethernet) with wireless Access point’s feature to
allow full access (programming, troubleshooting and Monitoring ) to the all line PLC’s and
HMI’s from any place in the factory without using any kind of cable (MPI, Profibus and
Ethernet).
 Scope of Work
 Hardware / Software configurations to about 35 Siemens S7 PLC by install a new Ethernet
card and given an IP address to each one.
 Install New workstation Computer and connected to the Profinet network and install
SIMATIC MANAGER software (for troubleshooting and programming purpose)
 Install wireless access point and configure it with the Profinet network to allow the user to
access all PLC’s in the network
 Pulled and connected Profinet cable to 35 machines (PLC) and install Ethernet switches
I. Installation of 40 inches LED screen at the maintenance workshop

Can Line ProfiNet and PLC’s Network

 Installation and commissioning of STOLLE Concord Decorator machine “
Wiring and Programming” without outside assistance

 Installation and commissioning of STOLLE StandunB6 Bodymaker machine “Wiring and
Programming without outside assistance

Achievement of target level of production 700.000.000 Cans Yearly
Implementation of ERP system in the organization (SAP R3) Maintenance & production
Achieved the ISO quality Objectives which is reduced the yearly Electrical spare parts consumption

• Starting collecting the data and doing the design for OPC project to exchange
of data from our automation (SCADA and PLC) to our ERP system “SAP”

 ISO 22000:2005 Surveillance audit (FSMS) successfully passed
 ISO 9001:2008 Surveillance audit successfully
 Created maintenance procedures such as (Job Order, Maintenance Report, Machine
History Card…..etc)

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