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Frozen fruits and
vegetables
• Frozen fruits and vegetables had their temperature
reduced and maintained to below their freezing point for
the purpose of storage until they are consumed.
• Frozen fruits and vegetables are products that have
undergone a freezing process to preserve their freshness,
nutritional value, and flavor.
Introduction
Flow chart of frozen fruits and
vegetables
Steps involved in freezing of peas
• Harvesting: Peas are harvested when they are at their peak ripeness.
Timing is crucial to ensure optimal flavor and nutritional content.
• Cleaning: Upon arrival at the processing facility, the peas are
thoroughly cleaned to remove any dirt or other foreign materials.
• Sorting: Peas are sorted to remove any damaged or defective ones,
This can be done manually or using automated sorting equipment.
• Blanching: Blanching is a crucial step in frozen pea processing, Peas
are briefly immersed in hot water or steam to inactivate enzymes
that can cause deterioration of flavor, color, and texture,Blanching
also helps to remove any remaining dirt or bacteria.
• .
• Cooling: After blanching, the peas are rapidly cooled to stop the cooking
process and maintain their texture and color, this can be done using cold water
or air.
• Freezing: The cooled peas are then quickly frozen to preserve their freshness,
this is typically done using blast freezers, which freeze the peas rapidly to
prevent the formation of large ice crystals that can damage the pea cells and
affect texture.
• Packaging: Once freezed, the peas are packaged into bags or containers,
packaging is done carefully to prevent freezer burn and maintain the quality of
the peas during storage and transportation.
• Quality Control: Throughout the processing steps, quality control measures are
implemented to ensure that the peas meet safety and quality standards, this
includes regular inspections, testing for contaminants, and monitoring of
processing parameters such as temperature and time.
• Storage and Distribution: The packaged frozen peas are stored in freezers at
temperatures below -18°C to maintain their quality, they are then distributed to
retailers and consumers.
Critical control point in freezing of fruits
and vegetables
• Blanching: this is the first step in frozen pea processing, where the peas are
briefly immersed in hot water to inactivate enzymes and bacteria, controlling the
temperature and time of blanching is critical to ensure food safety.
• Cooling: after blanching, the peas need to be rapidly cooled to stop the cooking
process and maintain their texture and color, proper cooling methods and
temperatures are essential to prevent bacterial growth.
• Freezing: the peas are then quickly frozen to preserve their freshness,
monitoring and controlling the freezing process, including temperatures and
freezing times, are essential to ensure that the peas freeze uniformly and
quickly, minimizing the risk of microbial contamination.
• Packaging: packaging is a critical control point to prevent contamination of the
frozen peas during storage and distribution, ensuring that the packaging
materials are clean and sealed properly helps maintain the quality and safety of
the product.
Use of air blast freezer in frozen processing
• Preparation: After blanching and cooling, the peas are ready for freezing, they are
typically spread out on conveyor belts to ensure even exposure to the cold air in the
freezer.
• Loading: the conveyor belts containing the peas are loaded into the air blast freezer,
the freezer contains a high-velocity air circulation system that blows cold air over the
peas, rapidly extracting heat from their surfaces.
• Rapid Freezing: the peas are subjected to extremely low temperatures, usually below
-18°C, within the freezer, the high-speed airflow helps to achieve rapid heat transfer,
allowing the peas to freeze quickly and evenly.
• Formation of Ice Crystals: when the temperature of the peas drops, the water inside
it starts to freeze, forming ice crystals, the rapid freezing process helps to minimize
the size of the ice crystals, which is crucial for maintaining the quality of the peas
texture and appearance.
• Packaging: when the peas are frozen solid, they are removed from the air blast
freezer and packaged into bags or containers, packaging is done carefully to prevent
freezer burn and maintain the quality of the peas during storage and transportation.
Image of packed frozen pea
Advantages of frozen fruits and
vegetables
• Nutritional Value: Frozen fruits and vegetables are typically frozen at peak
ripeness, locking in their nutritional content. The freezing process preserves
vitamins, minerals, and antioxidants, making them a nutritious option. In some
cases, frozen produce may even retain more nutrients than their fresh
counterparts, which can lose nutrients during transportation and storage.
• Convenience: Frozen fruits and vegetables are convenient to use. They are
already cleaned, chopped, and ready to use, saving time on meal preparation.
Additionally, they are available year-round, regardless of seasonal availability,
allowing consumers to enjoy a variety of produce even when certain items are
out of season.
• Extended Shelf Life: Frozen fruits and vegetables have a longer shelf life
compared to fresh produce. They can be stored in the freezer for several months
without significant loss of quality or nutritional value. This helps reduce food
waste and allows consumers to buy in bulk, saving money in the long run.
• Versatility: Frozen fruits and vegetables are versatile
ingredients that can be used in a wide range of dishes. They
can be added to smoothies, soups, stews, stir-fries, casseroles,
and baked goods, offering flexibility in meal planning.
• Cost-Effective: Frozen fruits and vegetables can be more cost-
effective than fresh produce, especially when certain items are
out of season or not locally available. Buying frozen produce
in bulk can also lead to cost savings, as they often come in
larger packages at lower prices per serving.
• Reduced Food Waste: By extending the shelf life of perishable
fruits and vegetables, frozen produce helps reduce food
waste. Consumers can use only the amount they need and
store the rest in the freezer for future use, minimizing the
likelihood of spoilage.
Comparison between fresh and frozen
fruits and vegetables
• Fresh Fruits and Vegetables:
• Nutritional Content:
o Fresh produce often contains a higher water content, which can dilute the
concentration of nutrients.
o Nutrient levels can degrade over time, especially during transportation and storage.
• Flavor and Texture:
o Fresh fruits and vegetables typically have a crisp texture and vibrant color, which can
enhance the eating experience.
o Flavors may vary depending on factors such as ripeness and variety.
• Seasonal Availability:
o Fresh produce is often subject to seasonal availability, meaning certain fruits and
vegetables may only be available during specific times of the year.
o Locally grown produce may be fresher and have better flavor due to reduced
transportation time.
• Short Shelf Life:
o Fresh fruits and vegetables have a limited shelf life and can spoil relatively quickly if
not stored properly.
o Proper storage conditions, such as refrigeration and humidity control, are essential to
maintain freshness.
• Frozen Fruits and Vegetables:
• Nutritional Content:
o Frozen produce is typically frozen at peak ripeness, locking in nutrients at their highest
levels.
o The freezing process helps preserve vitamins, minerals, and antioxidants, making frozen
fruits and vegetables nutritionally comparable to fresh produce.
• Convenience:
o Frozen fruits and vegetables are convenient to use, as they are pre-cut and pre-packaged,
saving time on meal preparation.
o They are available year-round, regardless of seasonal availability, allowing for greater
variety in the diet.
• Extended Shelf Life:
o Frozen produce has a much longer shelf life compared to fresh produce.
o Properly stored frozen fruits and vegetables can last for several months without significant
loss of quality or nutritional value, reducing food waste.
• Versatility:
o Frozen fruits and vegetables can be used in a wide range of dishes, including smoothies,
soups, stir-fries, and baked goods.
o They are versatile ingredients that can be easily incorporated into meals and snacks.
• Cost-Effectiveness:
o Frozen fruits and vegetables can be more cost-effective than fresh produce, especially when
certain items are out of season or not locally available.
o Buying in bulk and freezing excess produce can also lead to cost savings.
Packaging guidelines for frozen fruits
and vegetables
• Use airtight containers or freezer-safe bags specifically
designed for freezing.
• Ensure that the packaging is made of materials that provide a
moisture barrier and prevent air from entering.
• Remove as much air as possible from the packaging before
sealing to minimize the risk of freezer burn.
• If using containers, leave some space at the top to allow for
expansion as the produce freezes.
• Avoid using containers or bags that are damaged or have
leaks, as this can compromise the quality of the produce.
• Storage Duration:
• Different types of fruits and vegetables have varying shelf lives
when frozen.
• Refer to reputable sources or food safety guidelines for
recommended storage times for specific produce.
• While frozen fruits and vegetables can last for several months or
even up to a year when stored properly, it's best to consume them
within the recommended timeframe for optimal quality and flavor.
• First In, First Out (FIFO):
• Practice the FIFO method by using older packages of frozen
produce first before using newer ones.
• Rotate the stock regularly to ensure that older items are used before
they lose quality.
• Shelf Life Considerations:
• Most frozen fruits and vegetables maintain their quality for around
8 to 12 months when stored at 0°F (-18°C) or below.
• Some fruits with higher sugar content, such as berries and cherries,
may have a shorter shelf life, typically around 6 to 9 months.
• Vegetables with high water content, such as leafy greens and
cucumbers, may have a shorter shelf life as well.
• Check the packaging or label for any specific storage instructions or
recommended use-by dates provided by the manufacturer.
• Storage Conditions:
• Store frozen fruits and vegetables in the coldest part of the freezer,
away from the door, to maintain a consistent temperature.
• Avoid placing them near the freezer's vents or in areas prone to
temperature fluctuations.
• Keep the freezer temperature stable at 0°F (-18°C) or below to
preserve the quality and safety of the produce.
Chemical changes occurs during
storage
• Enzymatic Reactions:
• Enzymes present in fruits and vegetables continue to be
active even after freezing, albeit at a slower rate.
• Enzymatic reactions can lead to changes in flavor, color,
and texture over time, particularly in thawed produce.
• Enzymatic browning, caused by the oxidation of
phenolic compounds in fruits and vegetables, can result
in the development of off-flavors and discoloration.
• Texture Changes:
o Frozen fruits and vegetables may undergo changes in texture
during storage, such as softening or loss of crispness.
o Ice crystal formation and recrystallization can cause cellular damage
and alter the structure of the produce, resulting in changes in
texture upon thawing.
• Microbial Growth:
o While freezing can inhibit the growth of most microorganisms,
some bacteria and molds may still be present in frozen fruits and
vegetables.
o Extended storage time or improper handling and thawing practices
can create favorable conditions for microbial growth, leading to
spoilage and potential food safety concerns.
• Lipid Oxidation:
o Lipids (fats) present in fruits and vegetables are susceptible to
oxidation, especially when exposed to oxygen during storage.
o Lipid oxidation can lead to the development of off-flavors and
odors, as well as a deterioration in texture and nutritional quality.
o It can also result in the formation of potentially harmful
compounds, such as free radicals, which may contribute to
oxidative stress in the body.
• Changes in Nutrient Content:
o Some vitamins and minerals may degrade over time during storage,
particularly if the frozen produce is exposed to light, air, or
fluctuations in temperature.
o Water-soluble vitamins, such as vitamin C and certain B vitamins,
are particularly sensitive to heat, oxygen, and light, and may
experience significant losses during storage.
o Antioxidants, such as polyphenols and carotenoids, may also
degrade over time, leading to a reduction in their health-promoting
properties.
THANK YOU

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frozen fruits and vegetables(FOOD TECHNOLOGY)

  • 2. • Frozen fruits and vegetables had their temperature reduced and maintained to below their freezing point for the purpose of storage until they are consumed. • Frozen fruits and vegetables are products that have undergone a freezing process to preserve their freshness, nutritional value, and flavor. Introduction
  • 3. Flow chart of frozen fruits and vegetables
  • 4. Steps involved in freezing of peas • Harvesting: Peas are harvested when they are at their peak ripeness. Timing is crucial to ensure optimal flavor and nutritional content. • Cleaning: Upon arrival at the processing facility, the peas are thoroughly cleaned to remove any dirt or other foreign materials. • Sorting: Peas are sorted to remove any damaged or defective ones, This can be done manually or using automated sorting equipment. • Blanching: Blanching is a crucial step in frozen pea processing, Peas are briefly immersed in hot water or steam to inactivate enzymes that can cause deterioration of flavor, color, and texture,Blanching also helps to remove any remaining dirt or bacteria. • .
  • 5. • Cooling: After blanching, the peas are rapidly cooled to stop the cooking process and maintain their texture and color, this can be done using cold water or air. • Freezing: The cooled peas are then quickly frozen to preserve their freshness, this is typically done using blast freezers, which freeze the peas rapidly to prevent the formation of large ice crystals that can damage the pea cells and affect texture. • Packaging: Once freezed, the peas are packaged into bags or containers, packaging is done carefully to prevent freezer burn and maintain the quality of the peas during storage and transportation. • Quality Control: Throughout the processing steps, quality control measures are implemented to ensure that the peas meet safety and quality standards, this includes regular inspections, testing for contaminants, and monitoring of processing parameters such as temperature and time. • Storage and Distribution: The packaged frozen peas are stored in freezers at temperatures below -18°C to maintain their quality, they are then distributed to retailers and consumers.
  • 6. Critical control point in freezing of fruits and vegetables • Blanching: this is the first step in frozen pea processing, where the peas are briefly immersed in hot water to inactivate enzymes and bacteria, controlling the temperature and time of blanching is critical to ensure food safety. • Cooling: after blanching, the peas need to be rapidly cooled to stop the cooking process and maintain their texture and color, proper cooling methods and temperatures are essential to prevent bacterial growth. • Freezing: the peas are then quickly frozen to preserve their freshness, monitoring and controlling the freezing process, including temperatures and freezing times, are essential to ensure that the peas freeze uniformly and quickly, minimizing the risk of microbial contamination. • Packaging: packaging is a critical control point to prevent contamination of the frozen peas during storage and distribution, ensuring that the packaging materials are clean and sealed properly helps maintain the quality and safety of the product.
  • 7. Use of air blast freezer in frozen processing • Preparation: After blanching and cooling, the peas are ready for freezing, they are typically spread out on conveyor belts to ensure even exposure to the cold air in the freezer. • Loading: the conveyor belts containing the peas are loaded into the air blast freezer, the freezer contains a high-velocity air circulation system that blows cold air over the peas, rapidly extracting heat from their surfaces. • Rapid Freezing: the peas are subjected to extremely low temperatures, usually below -18°C, within the freezer, the high-speed airflow helps to achieve rapid heat transfer, allowing the peas to freeze quickly and evenly. • Formation of Ice Crystals: when the temperature of the peas drops, the water inside it starts to freeze, forming ice crystals, the rapid freezing process helps to minimize the size of the ice crystals, which is crucial for maintaining the quality of the peas texture and appearance. • Packaging: when the peas are frozen solid, they are removed from the air blast freezer and packaged into bags or containers, packaging is done carefully to prevent freezer burn and maintain the quality of the peas during storage and transportation.
  • 8. Image of packed frozen pea
  • 9. Advantages of frozen fruits and vegetables • Nutritional Value: Frozen fruits and vegetables are typically frozen at peak ripeness, locking in their nutritional content. The freezing process preserves vitamins, minerals, and antioxidants, making them a nutritious option. In some cases, frozen produce may even retain more nutrients than their fresh counterparts, which can lose nutrients during transportation and storage. • Convenience: Frozen fruits and vegetables are convenient to use. They are already cleaned, chopped, and ready to use, saving time on meal preparation. Additionally, they are available year-round, regardless of seasonal availability, allowing consumers to enjoy a variety of produce even when certain items are out of season. • Extended Shelf Life: Frozen fruits and vegetables have a longer shelf life compared to fresh produce. They can be stored in the freezer for several months without significant loss of quality or nutritional value. This helps reduce food waste and allows consumers to buy in bulk, saving money in the long run.
  • 10. • Versatility: Frozen fruits and vegetables are versatile ingredients that can be used in a wide range of dishes. They can be added to smoothies, soups, stews, stir-fries, casseroles, and baked goods, offering flexibility in meal planning. • Cost-Effective: Frozen fruits and vegetables can be more cost- effective than fresh produce, especially when certain items are out of season or not locally available. Buying frozen produce in bulk can also lead to cost savings, as they often come in larger packages at lower prices per serving. • Reduced Food Waste: By extending the shelf life of perishable fruits and vegetables, frozen produce helps reduce food waste. Consumers can use only the amount they need and store the rest in the freezer for future use, minimizing the likelihood of spoilage.
  • 11. Comparison between fresh and frozen fruits and vegetables • Fresh Fruits and Vegetables: • Nutritional Content: o Fresh produce often contains a higher water content, which can dilute the concentration of nutrients. o Nutrient levels can degrade over time, especially during transportation and storage. • Flavor and Texture: o Fresh fruits and vegetables typically have a crisp texture and vibrant color, which can enhance the eating experience. o Flavors may vary depending on factors such as ripeness and variety. • Seasonal Availability: o Fresh produce is often subject to seasonal availability, meaning certain fruits and vegetables may only be available during specific times of the year. o Locally grown produce may be fresher and have better flavor due to reduced transportation time. • Short Shelf Life: o Fresh fruits and vegetables have a limited shelf life and can spoil relatively quickly if not stored properly. o Proper storage conditions, such as refrigeration and humidity control, are essential to maintain freshness.
  • 12. • Frozen Fruits and Vegetables: • Nutritional Content: o Frozen produce is typically frozen at peak ripeness, locking in nutrients at their highest levels. o The freezing process helps preserve vitamins, minerals, and antioxidants, making frozen fruits and vegetables nutritionally comparable to fresh produce. • Convenience: o Frozen fruits and vegetables are convenient to use, as they are pre-cut and pre-packaged, saving time on meal preparation. o They are available year-round, regardless of seasonal availability, allowing for greater variety in the diet. • Extended Shelf Life: o Frozen produce has a much longer shelf life compared to fresh produce. o Properly stored frozen fruits and vegetables can last for several months without significant loss of quality or nutritional value, reducing food waste. • Versatility: o Frozen fruits and vegetables can be used in a wide range of dishes, including smoothies, soups, stir-fries, and baked goods. o They are versatile ingredients that can be easily incorporated into meals and snacks. • Cost-Effectiveness: o Frozen fruits and vegetables can be more cost-effective than fresh produce, especially when certain items are out of season or not locally available. o Buying in bulk and freezing excess produce can also lead to cost savings.
  • 13. Packaging guidelines for frozen fruits and vegetables • Use airtight containers or freezer-safe bags specifically designed for freezing. • Ensure that the packaging is made of materials that provide a moisture barrier and prevent air from entering. • Remove as much air as possible from the packaging before sealing to minimize the risk of freezer burn. • If using containers, leave some space at the top to allow for expansion as the produce freezes. • Avoid using containers or bags that are damaged or have leaks, as this can compromise the quality of the produce.
  • 14. • Storage Duration: • Different types of fruits and vegetables have varying shelf lives when frozen. • Refer to reputable sources or food safety guidelines for recommended storage times for specific produce. • While frozen fruits and vegetables can last for several months or even up to a year when stored properly, it's best to consume them within the recommended timeframe for optimal quality and flavor. • First In, First Out (FIFO): • Practice the FIFO method by using older packages of frozen produce first before using newer ones. • Rotate the stock regularly to ensure that older items are used before they lose quality.
  • 15. • Shelf Life Considerations: • Most frozen fruits and vegetables maintain their quality for around 8 to 12 months when stored at 0°F (-18°C) or below. • Some fruits with higher sugar content, such as berries and cherries, may have a shorter shelf life, typically around 6 to 9 months. • Vegetables with high water content, such as leafy greens and cucumbers, may have a shorter shelf life as well. • Check the packaging or label for any specific storage instructions or recommended use-by dates provided by the manufacturer. • Storage Conditions: • Store frozen fruits and vegetables in the coldest part of the freezer, away from the door, to maintain a consistent temperature. • Avoid placing them near the freezer's vents or in areas prone to temperature fluctuations. • Keep the freezer temperature stable at 0°F (-18°C) or below to preserve the quality and safety of the produce.
  • 16. Chemical changes occurs during storage • Enzymatic Reactions: • Enzymes present in fruits and vegetables continue to be active even after freezing, albeit at a slower rate. • Enzymatic reactions can lead to changes in flavor, color, and texture over time, particularly in thawed produce. • Enzymatic browning, caused by the oxidation of phenolic compounds in fruits and vegetables, can result in the development of off-flavors and discoloration.
  • 17. • Texture Changes: o Frozen fruits and vegetables may undergo changes in texture during storage, such as softening or loss of crispness. o Ice crystal formation and recrystallization can cause cellular damage and alter the structure of the produce, resulting in changes in texture upon thawing. • Microbial Growth: o While freezing can inhibit the growth of most microorganisms, some bacteria and molds may still be present in frozen fruits and vegetables. o Extended storage time or improper handling and thawing practices can create favorable conditions for microbial growth, leading to spoilage and potential food safety concerns.
  • 18. • Lipid Oxidation: o Lipids (fats) present in fruits and vegetables are susceptible to oxidation, especially when exposed to oxygen during storage. o Lipid oxidation can lead to the development of off-flavors and odors, as well as a deterioration in texture and nutritional quality. o It can also result in the formation of potentially harmful compounds, such as free radicals, which may contribute to oxidative stress in the body. • Changes in Nutrient Content: o Some vitamins and minerals may degrade over time during storage, particularly if the frozen produce is exposed to light, air, or fluctuations in temperature. o Water-soluble vitamins, such as vitamin C and certain B vitamins, are particularly sensitive to heat, oxygen, and light, and may experience significant losses during storage. o Antioxidants, such as polyphenols and carotenoids, may also degrade over time, leading to a reduction in their health-promoting properties.
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