Vegam 4i, Making factories smarter

Australia
Melbourne
China
Humen
Jiangsu
Panyu
Shanghai
Yantai
India
Chennai
Indonesia
East Jakarta
Jawa Barat
Pasuruan
Japan
Kakogawa
Shiga
Yokohama
Malaysia
Shah Alam
New Zealand
Wellington
Philippines
Cabuyao
Singapore
Singapore
South Korea
Seoul
Thailand
Bang Pakong
Vietnam
Bien Hoa
Solutions by Deployed Throughout Asia Pacific
Regional Languages
across the globe
supported. Custom
language pack can be
developed.

customers have achieved these:
• 25% increase in productivity
• OPE from 36% to 74%
• 30% reduction in Rejection Ratio or Scrap
• Future ready plant with IIOT, BigData and Analytics
• Total Investment ROI in 6-8 months

Key Challenges for Manufacturing Plants
• Lack of Real Time view of Operations
• Hard to compute accurate metrics of the Operations
• No Traceability: ‘Who did it?’ ‘How?’ ‘When?’ ‘Using what?’
• Process enforcement issues leading to Quality issues
• New products and updates take longer to launch
• Over heads to manage Compliance and export Constraints

Our solutions to challenges faced
by Manufacturing plants.

Industry 4.0 Platform
Making Factories Smarter

KPI Module
• Reports / Dashboards for
• Receiving
• Staging
• Manufacturing
• Dispatch
• Report Types
• Rate of doing tasks
• Time take for doing tasks
• Status
• OPE, OEE, TPEE
• Volume
• off-spec batch, Reject Batch
• Key Features
• Traceability & Drill down
• Zoom/Time Range
• Assign Task / Leave comment
• Configurable Chart Types
• Configurable Dashboards
• Machine Data + User Actions
Integrated Live views

• Batch Number
• Date of expiry
• Vendor details
KPI Example: Rejected Batch traceability
Resource
• Sensors
• IoT
• Date of Manufacturing
• Date of received
• Certificate of Analysis (COA)
• PLC
• Machine performance
Quality Rejects List Material & Batch
Execution List
Resource Utilization
Material Information
Machine Information
Click
Item
Click
Resource
Utilization
Click
Material
Click
Critical
Control
Parameter
Click Batch

Goods Receiving Module
Users & Functions
Goodsreceiving
Executed
on
Handheld device

Staging ModuleStaging
Users & Functions
Executed
on
Handheld device

Manufacturing Module
Production
Users & Functions
Executed
on
Handheld device

Dispatch ModuleDispatch
Users & Functions
Executed
on
Handheld device

- Extends & Interfaces with SAP ECC
Master data in SAP synced with Vegam 4i :
• Materials Master data (MRP Controller, Purchasing Group, PPE, Hazard Info)
• Recipe BOM details
• GHS Label Information
Transactions Synced by Vegam 4i :
• Purchase Order details (Used for Purchase Order Calendar in Vegam)
• Process Order Details(Used for Staging and Manufacturing Calendar)
• Delivery Order Details (Used for Delivery Calendar)
Connected to SAP

Transactions Vegam Performs in SAP
• Material Movement (MIGO, Bin-2-Bin, Put Away (Raw Material & FG), 261 RM / FG
Consumption, 101 for Booking stock FG, Post Goods issue)
Other Transactions:
• Process Order Final Completion, Time Ticket Update, Production data, Lot Number
in SAP and Extended in Vegam, Auto Batch Determination, For JIT QC Update in
SAP, Extract RM QC from SAP
Connected to SAP
- Extends & Interfaces with SAP ECC

Key Advantages of Implementing
• Empower man & machine to make real time decisions based
on data
• Internet of Things Enabled and Empowered
• BigData, Predictive & Preventive actions
• Just-in-time training, Just-in-time instructions for safer and
dynamic manufacturing
• Digital Standard Operating Procedures for adopting quick
product launch cycles
• Integrate all aspects of a Manufacturing plant & offer a
holistic view in real time
• Paper-less operations, reduced human errors, improve
efficiency and enhanced transparency

Evolution of Industrialization

Industry 4.0 : The way we see it
Man or machine,
taking right decision
at the right time
See things as they
are from wherever
you are
Perform preventive
and predictive
actions

Where Fits into IT landscape
BI ERP  Vegam 4i  SCADA

• Large Volume Data Store
• Real time data pump
from various sources into
Cloud and Cloud
Historian
• APIs for Third Party to
access for Running
Analytics and other
algorithms

• Real Time Data
Visualization Platform
• Supports 3D models with
real time data overlay
• Supports 360*
Visualization (Similar to
Google StreetView)
• Built in Manufacturing
Plant Specific KPI
Reports with Drill Down
• Virtual Reality
Walkthroughs with Live
Data Overlays

• Label Design and Management
Solution
• Label Data extraction from ERP /
3P DB
• Compliance Information from
ERP / 3P DB
• Multiple Printers and Print
Servers Supported

Compliance to EHS & PPE
Manufacturing
Operator
1. Manufacturing operator
start manufacturing
2. Logon to Handheld &
select option
3. Select PO and Locate
the PO Kit
4. Display phases and start
phase
5. Putting raw materials in
to mixer and confirm
Phase
6. Sampling Labels
7. Lab Results
8. Confirm Process Order
Before confirming any phase, operator has to confirm PPE.
Step 4
Production
PPE displayed &
CONFIRMED on
handheld device

Manufacturing
Operator
Production
Compliance to Standard Operating Procedures
1. Manufacturing operator
start manufacturing.
2. Logon to Handheld &
select option.
3. Select PO and Locate the
PO Kit.
4. Display phases and start
phase.
5. Putting raw materials in to
mixer and Confirm Phase.
6. Sampling Labels.
7. Lab Results.
8. Confirm Process Order.
 If pre-weigh/staging is not done, system ask
operator to do staging first for the material.
 Operator confirms each phase one by one
adds material as per phase instructions.
Step 5
PPE displayed & CONFIRMED
on handheld device

Vegam 4i, Making factories smarter

Vegam 4i, Making factories smarter

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