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FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Marking at 400 mm centres diamond
or staggered pitch pattern
Grinding at 400 mm centres diamond or staggered pitch pattern
to remove existing paint at weld location of helical pins
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Helical pin held in the welding machine for welding on steel
column.
Helical pin ready for welding on steel column.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Helical pins welded on steel column
90 degree rotation test of welded helical pin on steel column.
Ready for rotating clockwise downwards by 90 degree
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
90 degree rotation test for helical pins welded on steel column
Rotated clockwise 90 degree downwards Rotated anticlockwise 90 degree reverse backward back to original position
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Applying primer PSK 101 coat of required WFT (100 to 150 microns) by brush on grinded area.
Allowing primer PSK 101 coat for curing & drying for required time interval depending on temperature.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Primer PSK 101 coat is ready to use item. Primer PSK 101 coat ready for application by roller.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Application of primer PSK 101 coat by roller
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Primer PSK101 coat applied on the steel column of required WFT 100 to 150 micron
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Galvanised mesh & wood shuttering with wood blocks fixed on the steel column.
Mesh to be positioned at 1/3rd distance from the surface of steel column.
Overlap of 50 mm to be ensured at mesh joints.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
• Following are the further logical sequential steps:
1. Preparation of Fendolite MII & water mixture in
required proportions.
Refer presentation Density Test (Spray Head)
2. Slump cone test.
Refer presentation Slump Cone Test
3. Wet Density Test (Mixer).
Refer presentation Wet Density Test (Mixer)
4. Density Test Spray Head
Refer presentation Density Test (Spray Head)
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
After successful slump cone test, mixer & spray head density test, Fendolite MII & water mixture is sprayed on the steel column
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Spray application of Fendolite MII Finishing by trowel
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
34 mm thickness check of applied Fendolite MII
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
After trowel finish with wood shuttering in place Wood shuttering removed. Visible damage areas to be repaired
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Visible damaged areas repaired
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Ready for wrapping by polyethylene to retain moisture
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Wrapping by polyethylene to retain moisture in Fendolite MII & water mixture.
Wrapping to be maintained for 3 days.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Polyethylene removed. Sample left for 2 days of air drying
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Cafco Topcoat 200 ready to use
Required quantity being poured from container into bucket
Cafco Topcoat 200 required quantity poured into bucket.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Roller being cleaned by cloth after dipping in water.
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Application 1st coat of Cafco Topcoat 200
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
WFT check 150 to 200 microns of 1st coat of Cafco Topcoat 200 After complete application 1st coat of Cafco Topcoat 200
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
Sealant ready for application at the junction of steel Sealant is filled at the junction of Steel & Cafco Fendolite MII
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
After application of sealant at junction of steel,
finger is dipped in water for sealant finishing
Finishing touch by water wet finger
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
After sealant is filled all around the junction of Steel & Cafco Fendolite MII
FIRE PROOFING
MOCK UP ON STEEL COLUMN (Y3DC)
After application of 2nd coat of Cafco Topcoat WFT 150 to 200 microns
FINAL FIREPROOFING PRODUCT

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Fire Proofing On Steel Structure

  • 1. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Marking at 400 mm centres diamond or staggered pitch pattern Grinding at 400 mm centres diamond or staggered pitch pattern to remove existing paint at weld location of helical pins
  • 2. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Helical pin held in the welding machine for welding on steel column. Helical pin ready for welding on steel column.
  • 3. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Helical pins welded on steel column 90 degree rotation test of welded helical pin on steel column. Ready for rotating clockwise downwards by 90 degree
  • 4. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) 90 degree rotation test for helical pins welded on steel column Rotated clockwise 90 degree downwards Rotated anticlockwise 90 degree reverse backward back to original position
  • 5. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Applying primer PSK 101 coat of required WFT (100 to 150 microns) by brush on grinded area. Allowing primer PSK 101 coat for curing & drying for required time interval depending on temperature.
  • 6. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Primer PSK 101 coat is ready to use item. Primer PSK 101 coat ready for application by roller.
  • 7. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Application of primer PSK 101 coat by roller
  • 8. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Primer PSK101 coat applied on the steel column of required WFT 100 to 150 micron
  • 9. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Galvanised mesh & wood shuttering with wood blocks fixed on the steel column. Mesh to be positioned at 1/3rd distance from the surface of steel column. Overlap of 50 mm to be ensured at mesh joints.
  • 10. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) • Following are the further logical sequential steps: 1. Preparation of Fendolite MII & water mixture in required proportions. Refer presentation Density Test (Spray Head) 2. Slump cone test. Refer presentation Slump Cone Test 3. Wet Density Test (Mixer). Refer presentation Wet Density Test (Mixer) 4. Density Test Spray Head Refer presentation Density Test (Spray Head)
  • 11. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) After successful slump cone test, mixer & spray head density test, Fendolite MII & water mixture is sprayed on the steel column
  • 12. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Spray application of Fendolite MII Finishing by trowel
  • 13. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) 34 mm thickness check of applied Fendolite MII
  • 14. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) After trowel finish with wood shuttering in place Wood shuttering removed. Visible damage areas to be repaired
  • 15. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Visible damaged areas repaired
  • 16. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Ready for wrapping by polyethylene to retain moisture
  • 17. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Wrapping by polyethylene to retain moisture in Fendolite MII & water mixture. Wrapping to be maintained for 3 days.
  • 18. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Polyethylene removed. Sample left for 2 days of air drying
  • 19. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Cafco Topcoat 200 ready to use Required quantity being poured from container into bucket Cafco Topcoat 200 required quantity poured into bucket.
  • 20. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Roller being cleaned by cloth after dipping in water.
  • 21. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Application 1st coat of Cafco Topcoat 200
  • 22. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) WFT check 150 to 200 microns of 1st coat of Cafco Topcoat 200 After complete application 1st coat of Cafco Topcoat 200
  • 23. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) Sealant ready for application at the junction of steel Sealant is filled at the junction of Steel & Cafco Fendolite MII
  • 24. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) After application of sealant at junction of steel, finger is dipped in water for sealant finishing Finishing touch by water wet finger
  • 25. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) After sealant is filled all around the junction of Steel & Cafco Fendolite MII
  • 26. FIRE PROOFING MOCK UP ON STEEL COLUMN (Y3DC) After application of 2nd coat of Cafco Topcoat WFT 150 to 200 microns FINAL FIREPROOFING PRODUCT
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